|
Introduction
|
|
Market Position
|
|
Product Category:
|
Industrial Material Handling Equipment - Internal Combustion (IC) Engined Lift Trucks
|
|
Competitive Analysis
|
|
Key Competitors Of Hyster In Segment:
|
Toyota Material Handling, Mitsubishi Forklift Trucks, Clark Material Handling Company, Crown Equipment Corporation, Komatsu Forklift
|
|
Key Features Of Manual
|
|
Feature 1:
|
Original factory content ensures accuracy and completeness.
|
|
Feature 2:
|
Comprehensive coverage of multiple engine options (GM, Mazda, Isuzu) and transmission types.
|
|
Feature 3:
|
Detailed diagrams and illustrations aid in understanding complex systems and procedures.
|
|
Feature 4:
|
Searchable PDF format facilitates quick access to specific information.
|
|
Value Proposition
|
|
Manual Benefit:
|
Essential resource for technicians, mechanics, and owner-operators needing to maintain, diagnose, and repair Hyster A187-Series lift trucks, ensuring operational efficiency and longevity.
|
|
Manual Details
|
|
Coverage Areas
|
|
Primary Coverage:
|
Comprehensive workshop service, maintenance, and repair
|
|
Component Coverage:
|
Frame, GM Engine, Mazda M4-121G Engine, Isuzu C240 (2.4L) Engine, Cooling System, Rochester Carburetor (GM Eng), LPG Fuel System, Gasoline Carburetor (Mazda), Single-Speed PS Transmission (T41, T42, T43), Drive Axle, Steering Control Unit, Steering Axle, Steering System, Brake System, Hydraulic System & Gear Pump, Hydraulic Pump Drive Assembly, Main Control Valve, Tilt Cylinders, Alternator, Starter, High Energy Ignition System, Electrical System (Mazda), Electrical System (Isuzu), Instrument Panel Indicators & Senders, MSTS-GM LPG (Early Control Modules), MSTS-GM LPG (Later Control Modules), Lift Cylinders, Vista Masts (Description & Repair), Four-Stage Upright (Repair), Global Mast (Description & Repair)
|
|
Page Count
|
|
Estimated Page Count:
|
Estimated 1000+ pages (distributed across multiple PDFs)
|
|
Manual Type
|
|
Type:
|
Original Illustrated Factory Workshop Service Manual
|
|
Language
|
|
Language:
|
English
|
|
Format
|
|
Delivery Format:
|
ZIP file containing a set of PDF manuals
|
|
Operating System Compatibility:
|
WIN/Mac Compatible
|
|
File Organization:
|
Modular PDF structure allows users to download or focus on specific system manuals.
|
|
Manual Coverage
|
|
Systems Covered
|
|
Powertrain:
|
Engines (GM, Mazda M4-121G, Isuzu C240 2.4L), Cooling System, Fuel Systems (LPG, Gasoline), Carburetors (Rochester, Mazda), Transmissions (Single-Speed Power Shift T41, T42, T43), Drive Axle, Hydraulic System, Hydraulic Pump Drive Assembly
|
|
Chassis And Running Gear:
|
Frame, Steering Control Unit, Steering Axle, Steering System, Brake System
|
|
Electrical And Ignition:
|
Alternator, Starter, High Energy Ignition System, Electrical System (Mazda), Electrical System (Isuzu), Instrument Panel Indicators and Senders, MSTS-GM LPG Control Modules (Early & Later)
|
|
Hydraulics And Lifting Mechanisms:
|
Hydraulic System and Gear Pump, Hydraulic Pump Drive Assembly, Main Control Valve, Tilt Cylinders, Lift Cylinders, Vista Masts (Description & Repair), Four-Stage Upright (Repair), Global Mast (Description & Repair)
|
|
Mast Systems:
|
Covers Vista Masts (Description and Repair), Four-Stage Upright (Repair), and Global Mast (Description and Repair), detailing different mast configurations and their servicing.
|
|
Procedures Included
|
|
Maintenance:
|
Periodic Maintenance schedules and procedures
|
|
Repair And Overhaul:
|
Detailed repair and overhaul procedures for all covered systems and components, including engine rebuilds, transmission repair, hydraulic system troubleshooting, mast repair, etc.
|
|
Troubleshooting:
|
Diagnostic procedures and troubleshooting guides for common issues
|
|
Assembly And Disassembly:
|
Step-by-step instructions for disassembly and reassembly of components
|
|
Technical Depth
|
|
Depth:
|
Comprehensive, covering basic operation to in-depth mechanical and electrical diagnostics and repairs. Includes detailed diagrams and illustrations for clarity.
|
|
Diagnostic Tools:
|
While not explicitly listing diagnostic tools, the detailed troubleshooting procedures imply the use of standard mechanical and electrical diagnostic techniques and measurement instruments.
|
|
Dimensions
|
|
Vehicle Capacities
|
|
Lift Capacity S20Xl S40Xl:
|
2,000 kg (4,000 lbs) nominal
|
|
Lift Capacity S25Xl S50Xl:
|
2,500 kg (5,000 lbs) nominal
|
|
Lift Capacity S30Xl S60Xl:
|
3,000 kg (6,000 lbs) nominal
|
|
Weights
|
|
Operating Weight:
|
Varies by model and configuration; specific weight data found in 'CAPACITIES and SPECIFICATIONS' PDF.
|
|
Maintenance
|
|
Service Intervals
|
|
Periodic Maintenance:
|
Detailed service intervals for engine oil changes, filter replacements, hydraulic fluid checks, lubrication, brake inspections, etc., are provided in the 'PERIODIC MAINTENANCE' section.
|
|
Specific Intervals:
|
Includes daily checks, weekly checks, monthly checks, and specific mileage/hour-based service requirements for various components. Actual intervals are within the 'PERIODIC MAINTENANCE' document.
|
|
Fluid Specifications
|
|
Engine Oil Type:
|
Specific recommendations for engine oil viscosity and API service classification (e.g., SAE 30, 15W-40) for each engine type are detailed in the manual.
|
|
Hydraulic Fluid Type:
|
Recommendations for hydraulic fluid type and viscosity based on operating temperature ranges are found in the 'HYDRAULIC SYSTEM' sections.
|
|
Transmission Fluid Type:
|
Specifications for transmission fluid type and capacity for the power shift transmissions are detailed within the transmission repair sections.
|
|
Known Issues
|
|
Common Wear Items:
|
Typical wear items for lift trucks of this era include steer axle bushings, brake components, hydraulic cylinder seals, and mast rollers. The manual provides guidance on inspection and replacement.
|
|
Diagnostic Guidance:
|
The manual's troubleshooting sections address common performance issues related to engines, hydraulics, and the powertrain.
|
