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Hyundai Forklift Truck 22B-9 / 25B-9 / 30B-9 / 32B-9 / 35B-9 Service Repair Manual Download PDF
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Basic Information Identification Make: Hyundai Model: Forklift Truck Model Line: 9-Series Specific Models Covered: 22B-9, 25B-9, 30B-9, 32B-9, 35B-9 Vehicle Type: Counterbalance Forklift Truck Codes Model Code Explanation: The model...
Type: Cars
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Sku: 56823
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Hyundai
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| Basic Information | |
| Identification | |
| Make: | Hyundai |
| Model: | Forklift Truck |
| Model Line: | 9-Series |
| Specific Models Covered: | 22B-9, 25B-9, 30B-9, 32B-9, 35B-9 |
| Vehicle Type: | Counterbalance Forklift Truck |
| Codes | |
| Model Code Explanation: | The model codes (e.g., 22B-9) typically indicate lifting capacity (22 = 2200 kg), power source (B = Diesel, though not explicitly stated in product info), and series generation (9). |
| Introduction | |
| Market Position | |
| Target Audience: | First-time owners, amateur mechanics, and professional technicians. |
| Value Proposition | |
| Key Benefit: | Enables correct procedure execution, prevents premature failure, saves time and money through preventive maintenance. |
| Manual Style | |
| Readability: | Easy-to-read type for clear comprehension of procedures and information. |
| Manual Purpose | |
| Primary Objective: | To equip users with the necessary knowledge for accurate and efficient servicing, maintenance, and repair of Hyundai Forklift Truck 9-Series models. |
| User Guidance | |
| Manual Utility: | Designed to be used as a reference guide, ensuring users have all the necessary information to perform procedures correctly. |
| Manual Details | |
| Coverage | |
| Coverage Areas: | General Information, Unit Function (Removal & Installation), Power Train System, Brake System, Steering System, Hydraulic System, Electric System, Mast. |
| Format | |
| File Format: | |
| Accessibility | |
| Compatibility: | All Versions of Windows & Mac |
| Language | |
| Language: | English |
| Type | |
| Manual Type: | Service Repair Manual |
| Searchability | |
| Text Searchable: | PDF format generally allows for text searching of keywords, enhancing diagnostic efficiency. |
| Manual Coverage | |
| Systems | |
| Systems Covered: | Power Train (Engine, Transmission, Drive Axle), Brake System, Steering System, Hydraulic System (Lift, Tilt, Steering), Electrical System (Wiring Harnesses, Components, Diagnostics), Mast (Structure, Operation, Adjustment, Repair). |
| Procedures | |
| Procedures Included: | Disassembly and Assembly, Removal and Installation, Structure and Operation, Troubleshooting, Operational Checks, Tests and Adjustments, Periodic Replacement. |
| Depth | |
| Technical Depth: | Comprehensive diagnostics, repair procedures for all major systems, detailed component overviews, and preventive maintenance guidelines. |
| Component Repair | |
| Mast Repair Procedures: | Detailed procedures for mast structure, operational checks, troubleshooting, adjustment, and removal/installation are provided in Section 8. |
| Electrical Diagnostics | |
| Electrical System Troubleshooting: | Comprehensive troubleshooting steps for the electrical system are provided in Section 7, Group 2. |
| System Diagnostics | |
| Brake System Diagnostics: | Diagnostic procedures for the brake system, including testing and adjustments, are detailed in Section 4. |
| Manual Specifications | |
| File Attributes | |
| File Format Details: | Digital PDF, universally accessible via Adobe Reader. |
| Requirements | |
| Software Requirements: | Adobe PDF Reader (latest version recommended for full functionality). |
| Print Ability | |
| Printable: | Yes (pages can be printed for workshop use). |
| Content Organization | |
| Organization Structure: | Content is logically divided into sections and groups for easy navigation and access to specific information. |
| Quality | |
| Technical Accuracy: | Based on industry standards and the product description, the manual is expected to provide technically accurate and detailed information. |
| Engine Specifications | |
| General | |
| Engine Type: | Details on internal combustion engine (likely diesel or LPG) powering the forklifts are within the 'Power Train System' section. Specific engine models and displacements are not listed in product info but are detailed within the manual. |
| Performance | |
| Performance Metrics: | Horsepower, torque, and emission specifications for various engine options are detailed in Section 3. |
| Fuel System | |
| Fuel System Details: | Information on fuel delivery, injection, and control systems is covered in Section 3. |
| Components | |
| Engine Overhaul: | Disassembly and assembly procedures for the engine are detailed in Section 3 for complete rebuilds. |
| Maintenance | |
| Engine Maintenance Procedures: | Details on oil changes, filter replacements, and other routine engine care are found within the relevant sections. |
| Transmission | |
| Type | |
| Transmission Type: | Likely hydrostatic or powershift transmission, detailed in Section 3 (Power Train System) with structure, operation, and troubleshooting. |
| Operation | |
| Transmission Features: | Operational principles, gear ratios (if applicable), and torque converter details are provided. |
| Diagnostics | |
| Transmission Troubleshooting: | Dedicated troubleshooting sub-sections within Section 3 assist in identifying and resolving transmission-related issues. |
| Repair | |
| Transmission Rebuild: | Complete disassembly and assembly instructions for the transmission are included for detailed repair work. |
| Dimensions | |
| Capacity | |
| Lifting Capacity Range: | Models 22B-9 (approx. 2,200 kg), 25B-9 (approx. 2,500 kg), 30B-9 (approx. 3,000 kg), 32B-9 (approx. 3,200 kg), 35B-9 (approx. 3,500 kg). Specific dimensions and weights are in Section 1, Group 2 (Specifications). |
| Weights | |
| Operating Weight: | Operating weights for each specific model (22B-9 through 35B-9) are listed in Section 1, Group 2. |
| Exterior | |
| Overall Dimensions: | Overall length, width, and height for each model variant are specified in Section 1, Group 2. |
| Safety Features | |
| General Guidelines | |
| Safety Information: | Section 1, Group 1 provides essential safety hints and procedures for operating and maintaining the forklift. |
| System Safety | |
| Brake System Safety: | Detailed in Section 4, covering operational checks and troubleshooting to ensure safe braking performance. |
| Steering System Safety: | Covered in Section 5, with focus on operational checks and troubleshooting for safe directional control. |
| Component Checks | |
| Mast Safety Checks: | Operational checks for mast stability and function are outlined in Section 8, Group 2. |
| System Checks | |
| Hydraulic System Safety Checks: | Operational checks and troubleshooting for the hydraulic system ensure safe operation of lift, tilt, and auxiliary functions. |
| Technology Features | |
| Electrical Systems | |
| Electrical Schematics: | Section 7 provides detailed electrical circuit diagrams and component locations for accurate electrical system diagnosis and repair. |
| Hydraulics | |
| Hydraulic Controls: | The manual covers the structure and function of the hydraulic system, including lift, tilt, and steering controls, with troubleshooting and repair procedures. |
| Electric Components | |
| Electric Component Identification: | Section 7, Group 3 provides detailed information on individual electric components, aiding in their identification and function understanding. |
| Power Train Control | |
| Power Train Management: | The manual likely covers the electronic and hydraulic controls governing the power train for optimal performance and efficiency. |
| Maintenance | |
| Schedule | |
| Periodic Maintenance: | Section 1, Group 3 details periodic replacement intervals for key components and fluids. |
| Fluids | |
| Fluid Specifications: | Specific hydraulic fluid types, engine oil viscosity grades, and transmission fluid requirements are detailed in Section 1, Group 2 (Specifications). |
| Troubleshooting | |
| Common Issues: | Troubleshooting guides for Power Train, Brake, Steering, Hydraulic, and Electric systems are provided within their respective sections, aiding in the diagnosis of common and uncommon issues. |
| Preventive Measures | |
| Preventive Maintenance Benefit: | The manual emphasizes the cost and time-saving benefits of routine, preventive maintenance to avoid costly repairs and downtime. |
| Lubrication | |
| Lubrication Points: | Specific lubrication points and recommended lubricant types are detailed in the maintenance schedules and specifications sections. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Hyundai Heavy Industries (Construction Equipment Division). |
| Model Evolution | |
| Series Designation: | The '-9' designation indicates the 9th generation of Hyundai forklift design, typically reflecting ergonomic and technological advancements. |
| Production | |
| Manufacturing Origin: | Hyundai forklifts are typically manufactured in South Korea, with specific production details not provided in the product information but likely present in the manual's introductory sections. |
| Model Lineup | |
| Series Overview: | The 9-Series represents a significant iteration of Hyundai's forklift technology, focusing on operator comfort, efficiency, and durability. |