🏷️ Basic Information Identification Make: Isuzu Model: D-Max Model Code: P190 Generation: Second Generation (RB/RC Series) Codes Applicable Years: 2007, 2008, 2009, 2010 👋 Introduction Market Position Segment: Mid-size Pickup Truck Target Audience: Commercial fleet operators, tradespeople, recreational users, DIY enthusiasts Competitive Analysis Key Competitors Era: Toyota Hilux, Mitsubishi Triton/L200, Ford Ranger, Nissan Navara, Chevrolet Colorado Key Features Vehicle Reputation: Known for durability, reliability, and robust off-road capability Manual Benefit: Empowers owners and technicians with comprehensive information for effective maintenance and repair, reducing reliance on external service centers. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical repair, maintenance, and diagnostics for Isuzu D-Max P190 Page Count Page Count: 6020 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, emission control, ignition, engine management Transmission Systems: Manual and automatic transmission, clutch, drivetrain components (driveshafts, differentials) Brake Systems: Hydraulic system, parking brake, ABS (if equipped) Suspension Steering: Front and rear suspension, steering gear, power steering system Electrical Systems: Charging system, starting system, lighting, instruments, gauges, body electrical, wiring diagrams Body Chassis: Body structure, exterior trim, interior trim, doors, glass, chassis components Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, lubrication Repair Procedures: Step-by-step instructions for component removal, disassembly, assembly, and installation Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, electrical diagnosis Adjustments: Alignment, brake adjustments, clutch adjustments, idle speed adjustments Technical Depth Diagnostic Capabilities: In-depth diagnostic procedures, including electronic systems diagnostics and fault code interpretation Rebuild Instructions: Complete engine and transmission rebuild procedures with detailed specifications Pictorial Guidance: Detailed illustrations, exploded diagrams, and photographs for all procedures 📊 Manual Specifications File Format Print Quality: High resolution, suitable for printing all 6020 pages Searchability: Likely text-searchable PDF (standard for reputable manuals) Compatibility: Windows, Mac, Linux OS Required Software: Adobe Reader Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Family: Isuzu 4JJ1 (Common for this generation) Engine Type: 4-cylinder, turbocharged, direct-injection diesel Performance Displacement: Approx. 3.0 Liters (2999 cc) Horsepower Range: Approximately 130-160 HP (depending on specific market tune) Torque Range: Approximately 250-350 Nm (depending on specific market tune) Fuel System Fuel Delivery: Common Rail Direct Injection (CRDI) Engine Management ECU Type: Refer to specific sections in manual for ECU part numbers and diagnostic interfaces 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed or 5-speed Automatic Transmission (depending on market and trim) Features Drivetrain Options: Rear-wheel drive (2WD) and 4-wheel drive (4WD) with selectable transfer case 📐 Dimensions Exterior Body Styles: Single Cab, Extended Cab (Space Cab), Double Cab Wheelbase Range: Varies by cab configuration (e.g., approx. 3050 mm to 3395 mm) Weights Curb Weight: Varies significantly by configuration (e.g., 1700 kg - 2000+ kg) Towing Capacity: Refer to local market specifications and manual for accurate figures, typically 2500-3000 kg (braked) Payload Capacity: Varies by configuration, typically 900 kg - 1200+ kg 🛡️ Safety Features Ratings Ancap Rating Era: Varies by market and specific tests; early models may have lower ratings than later generations. Active Features ABS: Standard on many models, refer to manual for specific implementation and diagnostics Electronic Brake Force Distribution: Often paired with ABS Passive Features Airbags: Driver and passenger airbags standard on most models, side airbags optional on higher trims Seatbelts: Pre-tensioner seatbelts 💡 Technology Features Infotainment Audio System: Base models often featured AM/FM radio with CD player; higher trims offered more advanced systems with MP3 playback and auxiliary inputs. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Usb Aux Ports: Increasingly common on later models within this range, or as dealer-fitted accessories. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 km to 10,000 km or 6 months, whichever comes first. Refer to manual for exact specifications. Timing Belt Chain: Likely a timing chain for the 4JJ1 engine, requiring less frequent replacement than belts. Fluid Specifications Engine Oil Type: API CI-4 or CH-4 SAE 15W-40 or 5W-30 Low SAPS diesel engine oil. Exact specification in manual. Coolant Type: Ethylene glycol-based coolant (e.g., Dex-Cool compatible) with corrosion inhibitors. Refer to manual for specific color and type. Transmission Fluid Manual: API GL-4 SAE 75W-90 or 80W-90 gear oil. Check manual for exact specifications and capacity. Transmission Fluid Automatic: Dexron III/VI compatible automatic transmission fluid. Refer to manual for exact specifications and capacity. Differential Fluid: API GL-5 SAE 80W-90 or 85W-140 gear oil. Check for limited-slip additive if applicable. Known Issues Common Complaints Era: Some reports of injector issues, EGR valve clogging (common with diesel), turbocharger wear over high mileage. Susceptible to rust in certain climates. Manual Utility For Issues: The manual provides diagnostic procedures and repair strategies for these common issues. 📚 Vehicle History Brand Heritage Isuzu Commercial Vehicles: Isuzu has a long-standing reputation...
In-depth diagnostic procedures, including electronic systems diagnostics and fault code interpretation
Rebuild Instructions:
Complete engine and transmission rebuild procedures with detailed specifications
Pictorial Guidance:
Detailed illustrations, exploded diagrams, and photographs for all procedures
📊 Manual Specifications
File Format
Print Quality:
High resolution, suitable for printing all 6020 pages
Searchability:
Likely text-searchable PDF (standard for reputable manuals)
Compatibility:
Windows, Mac, Linux OS
Required Software:
Adobe Reader
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Isuzu 4JJ1 (Common for this generation)
Engine Type:
4-cylinder, turbocharged, direct-injection diesel
Performance
Displacement:
Approx. 3.0 Liters (2999 cc)
Horsepower Range:
Approximately 130-160 HP (depending on specific market tune)
Torque Range:
Approximately 250-350 Nm (depending on specific market tune)
Fuel System
Fuel Delivery:
Common Rail Direct Injection (CRDI)
Engine Management
ECU Type:
Refer to specific sections in manual for ECU part numbers and diagnostic interfaces
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed or 5-speed Automatic Transmission (depending on market and trim)
Features
Drivetrain Options:
Rear-wheel drive (2WD) and 4-wheel drive (4WD) with selectable transfer case
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extended Cab (Space Cab), Double Cab
Wheelbase Range:
Varies by cab configuration (e.g., approx. 3050 mm to 3395 mm)
Weights
Curb Weight:
Varies significantly by configuration (e.g., 1700 kg - 2000+ kg)
Towing Capacity:
Refer to local market specifications and manual for accurate figures, typically 2500-3000 kg (braked)
Payload Capacity:
Varies by configuration, typically 900 kg - 1200+ kg
🛡️ Safety Features
Ratings
Ancap Rating Era:
Varies by market and specific tests; early models may have lower ratings than later generations.
Active Features
ABS:
Standard on many models, refer to manual for specific implementation and diagnostics
Electronic Brake Force Distribution:
Often paired with ABS
Passive Features
Airbags:
Driver and passenger airbags standard on most models, side airbags optional on higher trims
Seatbelts:
Pre-tensioner seatbelts
💡 Technology Features
Infotainment
Audio System:
Base models often featured AM/FM radio with CD player; higher trims offered more advanced systems with MP3 playback and auxiliary inputs.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Usb Aux Ports:
Increasingly common on later models within this range, or as dealer-fitted accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 km to 10,000 km or 6 months, whichever comes first. Refer to manual for exact specifications.
Timing Belt Chain:
Likely a timing chain for the 4JJ1 engine, requiring less frequent replacement than belts.
Fluid Specifications
Engine Oil Type:
API CI-4 or CH-4 SAE 15W-40 or 5W-30 Low SAPS diesel engine oil. Exact specification in manual.
Coolant Type:
Ethylene glycol-based coolant (e.g., Dex-Cool compatible) with corrosion inhibitors. Refer to manual for specific color and type.
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 80W-90 gear oil. Check manual for exact specifications and capacity.
Transmission Fluid Automatic:
Dexron III/VI compatible automatic transmission fluid. Refer to manual for exact specifications and capacity.
Differential Fluid:
API GL-5 SAE 80W-90 or 85W-140 gear oil. Check for limited-slip additive if applicable.
Known Issues
Common Complaints Era:
Some reports of injector issues, EGR valve clogging (common with diesel), turbocharger wear over high mileage. Susceptible to rust in certain climates.
Manual Utility For Issues:
The manual provides diagnostic procedures and repair strategies for these common issues.
📚 Vehicle History
Brand Heritage
Isuzu Commercial Vehicles:
Isuzu has a long-standing reputation for producing robust and reliable commercial vehicles and diesel engines.
Model Evolution
Dmax Lineage:
The D-Max is the successor to the Isuzu TF Rodeo and is built on a global platform.
P190 Generation Context:
The P190 represents the second generation of the D-Max, introduced globally with significant updates over its predecessor.
Production
Manufacturing Locations:
Thailand, Ecuador, Vietnam, and other global assembly plants
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Isuzu is globally recognized for its diesel engine technology and durable truck platforms.
Model Awards Era:
Specific awards for the D-Max vary by region and model year; generally well-regarded for utility and value.