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Iveco Daily 2 1990-1998 Workshop Repair Service Manual
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Basic Information Identification Make: Iveco Model: Daily 2 Generation Code: Second Generation (1990-1998) Production Years Covered: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Introduction Market Position Target Audience:...
Type: Cars
Myyjä:
Sku: 425649
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| Basic Information | |
| Identification | |
| Make: | Iveco |
| Model: | Daily 2 |
| Generation Code: | Second Generation (1990-1998) |
| Production Years Covered: | 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 |
| Introduction | |
| Market Position | |
| Target Audience: | Mechanical technicians, fleet maintenance managers, and owners of Iveco Daily 2 vehicles seeking in-depth repair knowledge. |
| Competitive Analysis | |
| Manual Advantage: | Provides detailed, dealer-level information for independent repair and maintenance, enabling quality service and cost savings. |
| Key Features | |
| Safety Emphasis: | Highlights safety precautions, including the use of safety equipment and torque wrenches, denoted by WARNING, CAUTION, and NOTE. |
| Tool Information: | Identifies and illustrates recommended or required special tools by their Iveco Daily 2 special tool numbers. |
| Completeness: | Aims to be a complete service manual covering all necessary instructions for any repair. |
| Manual Details | |
| Coverage Areas | |
| Manual Scope: | Workshop Repair and Service |
| Page Count | |
| Page Count: | Unknown (Digital PDF) |
| Manual Type | |
| Manual Type: | Service Manual / Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine Systems: | Engine mechanical, fuel system, ignition system, lubrication system, cooling system, emission control system, engine overhaul. |
| Drivetrain Systems: | Transmission (manual and automatic, if applicable), clutch, driveshafts, differentials, axles. |
| Chassis Systems: | Suspension (front and rear), steering system, braking system (hydraulic, ABS if equipped), wheels and tires. |
| Electrical Systems: | Wiring diagrams, lighting, starting and charging system, ignition system, instrument cluster, body electricals, power accessories. |
| Body And Interior: | Body panel removal and installation, interior trim, seats, doors, windows, HVAC system, body diagnostics. |
| Procedures Included | |
| Routine Maintenance: | Oil changes, filter replacements, fluid level checks and top-offs, tire pressure checks, belt inspections. |
| Diagnostics And Troubleshooting: | Identification of common issues, diagnostic flowcharts, symptom-based troubleshooting guides. |
| Repair And Overhaul: | Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation. |
| Component Specific Instructions: | Instructions for proprietary components as supplied by their manufacturers. |
| Technical Depth | |
| Depth Of Coverage: | Comprehensive; suitable for professional technicians and experienced DIY mechanics. |
| Manual Specifications | |
| File Format | |
| File Format: | |
| Print Quality | |
| Printability: | Printable |
| Binding Type | |
| Binding Type: | N/A (Digital PDF) |
| Paper Type | |
| Paper Type: | N/A (Digital PDF) |
| Delivery | |
| Delivery Method: | Electronic Delivery via Email |
| Engine Specifications | |
| Primary Engine | |
| Engine Variants: | Likely includes various diesel engines (e.g., Sofim engines) and possibly petrol variants, common for the era and model. Specifics depend on regional configurations. |
| Performance | |
| Engine Power Output: | Varies significantly based on engine displacement and configuration. Horsepower typically ranged from approximately 70 HP to 120 HP for diesel variants. |
| Engine Torque: | Varies by engine, optimized for load-carrying capacity in commercial applications. Specific figures not provided in product info. |
| Fuel System | |
| Fuel Delivery: | Typically direct injection diesel with mechanical injection pumps, or possibly common rail in later models within the range. Carbureted or injected petrol engines in some variants. |
| Maintenance Points | |
| Tune Ups: | Covers procedures for engine tune-ups, including ignition timing, fuel system adjustments, and emissions control. |
| Transmission | |
| Standard | |
| Transmission Types: | Likely manual transmissions with 5-speed configurations as standard, with potential for 6-speed or automatic options on specific models or as optional equipment. |
| Optional | |
| Optional Transmissions: | Automatic transmissions or higher gear count manual transmissions may have been available as optional equipment. |
| Features | |
| Clutch System: | Details on clutch operation, adjustment, and replacement procedures for manual transmissions. |
| Dimensions | |
| Exterior | |
| Body Styles: | Panel van, chassis cab, minibus, dropside truck, tipper. Various wheelbase options available. |
| Weights | |
| Gross Vehicle Weight: | Gross Vehicle Weight (GVW) ratings varied widely, from light commercial use (e.g., 3.0 tons) to heavier duty applications (e.g., 4.5 tons or more). |
| Safety Features | |
| Ratings | |
| Crash Safety: | Vehicle safety standards of the era were less stringent than modern standards. Specific crash test ratings for this generation are not detailed in the product information. |
| Active Features | |
| Braking System: | Hydraulic braking system, likely with front disc brakes and rear drum brakes. ABS may have been an option on higher-spec models. |
| Passive Features | |
| Occupant Protection: | Basic occupant protection features typical of the early to mid-1990s commercial vehicle segment. Likely includes seatbelts. |
| Technology Features | |
| Infotainment | |
| Audio System: | Basic AM/FM radio, possibly with cassette player. CD players were rare options during this period. |
| Driver Assistance | |
| ABS Availability: | Anti-lock Braking System (ABS) was likely an optional feature, not standard across all models. |
| Connectivity | |
| Connectivity Features: | Minimal to non-existent by modern standards. No integrated Bluetooth, USB, or advanced telematics. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 5,000 to 10,000 km or 6 months, depending on operating conditions and engine type. Specific intervals detailed in the manual. |
| Transmission Fluid Change: | Intervals vary for manual and automatic transmissions, generally between 40,000 to 80,000 km. |
| Coolant Change Interval: | Typically every 2 to 4 years or a specified mileage, e.g., 50,000 to 100,000 km. |
| Fluid Specifications | |
| Engine Oil Type: | Likely API CD, CE, or CF specifications for diesel engines, with SAE viscosity grades like 15W-40 or 10W-40. Petrol variants would use different specifications. |
| Coolant Type: | Typically ethylene glycol-based antifreeze coolant. Specific Ivasco or industry standard may be required. |
| Brake Fluid Type: | DOT 3 or DOT 4 hydraulic brake fluid. |
| Known Issues | |
| Common Wear Points: | Potential for wear in suspension components (bushings, ball joints), exhaust systems, and early diesel injection system components. |
| Electrical Gremlins: | Age-related issues with wiring harnesses, connectors, and minor electrical components are not uncommon in vehicles of this vintage. |
| Special Tools | |
| Torque Wrench Necessity: | Essential for ensuring fasteners are tightened to manufacturer specifications to prevent component damage or failure. |
| Vehicle History | |
| Brand Heritage | |
| Iveco Legacy: | Iveco, an Italian manufacturer, has a long history in commercial vehicles, trucks, and buses, established in 1975 from a merger of FIAT's commercial vehicle divisions. |
| Model Evolution | |
| Daily Lineage: | The Iveco Daily is a long-standing light commercial vehicle platform, known for its robustness and versatility, with the second generation representing a significant update to the original Daily design. |
| Production | |
| Manufacturing Locations: | Iveco vehicles, including the Daily, have been produced in various plants across Europe and other global locations. |
| Awards & Recognition | |
| Recognitions | |
| Commercial Vehicle Awards: | While specific awards for the Daily 2 are not detailed, the Iveco Daily range has consistently been recognized for its durability, reliability, and versatility in the light commercial vehicle sector. |