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Iveco Daily 2 1990-1998 Workshop Service Manual for Repair
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Basic Information Identification Make: Iveco Model: Daily 2 Generation: Second Generation (1990-1998) Production Years Covered: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Introduction Market Position Target User: Mechanics,...
Type: Cars
Myyjä:
Sku: 423645
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| Basic Information | |
| Identification | |
| Make: | Iveco |
| Model: | Daily 2 |
| Generation: | Second Generation (1990-1998) |
| Production Years Covered: | 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 |
| Introduction | |
| Market Position | |
| Target User: | Mechanics, DIY enthusiasts, fleet managers |
| Competitive Analysis | |
| Value Proposition: | Provides comprehensive, detailed, and accurate repair information to reduce labor costs and ensure proper vehicle maintenance. |
| Key Features | |
| Accessibility: | Instant download, printable pages, viewable on multiple operating systems. |
| Instructional Style: | Simple, precise explanations supported by visual aids. |
| Manual Details | |
| Coverage Areas | |
| Primary Focus: | Repair and Service |
| Vehicle Type: | Light Commercial Vehicle (LCV), Van, Chassis Cab |
| Page Count | |
| Total Pages: | 937 |
| Manual Type | |
| Type: | Workshop Service Manual / Repair Manual |
| Language | |
| Language: | English |
| Format | |
| File Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Detailed diagnostics, removal, installation, overhaul procedures for various engine options (specific engines not detailed in product info, but comprehensive coverage implied). |
| Transmission: | Manual and potentially automatic transmission repair, adjustment, and overhaul procedures. |
| Drivetrain: | Front-wheel drive (FWD) system components, driveshafts, differentials, wheel bearings. |
| Suspension: | Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications. |
| Steering: | Steering system components, steering rack, power steering system (if applicable), alignment procedures. |
| Brakes: | Hydraulic brake system, disc/drum brake components, master cylinder, brake lines, calipers, wheel cylinders, bleeding procedures, ABS (if equipped). |
| Electrical System: | Battery, charging system (alternator), starting system (starter), lighting, instrumentation, fuses, relays, wiring diagrams (likely included). |
| Fuel System: | Fuel tank, fuel pump, fuel lines, injectors (diesel/petrol), fuel filter, emission control systems. |
| Cooling System: | Radiator, fan, water pump, thermostat, coolant hoses, heater core. |
| Exhaust System: | Exhaust manifolds, pipes, catalytic converter (if fitted), mufflers. |
| Body And Chassis: | Body panels, doors, windows, seats, interior trim, chassis frame (if applicable), corrosion protection. |
| HVAC: | Heating, ventilation, and air conditioning system components and service procedures. |
| Procedures Included | |
| Maintenance: | Routine maintenance, lubrication, fluid changes, filter replacements, periodic inspections. |
| Diagnostics: | Troubleshooting guides, symptom-based diagnosis, identification of common faults. |
| Repair: | Step-by-step repair instructions for all major vehicle systems and components. |
| Removal And Installation: | Detailed procedures for removing and installing all vehicle parts and assemblies. |
| Disassembly And Assembly: | Component-level disassembly and reassembly instructions. |
| Adjustments: | Adjustment procedures for brakes, clutch, engine timing, etc. |
| Technical Depth | |
| Depth: | Comprehensive, covering everything from basic maintenance to in-depth overhauls and diagnostics. |
| Diagnostic Information: | Included, with service data, precautions, and specific fault finding methods. |
| Pictorial Illustrations: | Extensive, including step-by-step procedures, exploded diagrams, drawings, and photos. |
| Special Tools: | References to and illustrations of required special service tools for various operations. |
| Wear Limits And Tolerances: | Included for various components, crucial for accurate repairs. |
| Torque Specifications: | Detailed torque values for all critical fasteners, essential for correct assembly. |
| Manual Specifications | |
| File Format | |
| Format: | |
| Compatibility: | Windows, Mac, Linux OS |
| Print Quality | |
| Printable: | Yes |
| Readability: | Clear text, zoomable for detailed viewing of diagrams and text. |
| Binding Type | |
| Binding: | N/A (Digital PDF) |
| Paper Type | |
| Paper: | N/A (Digital PDF) |
| Software Requirement | |
| Required Software: | Adobe Reader or compatible PDF viewer |
| Completeness | |
| Completeness Statement: | 100% complete and intact, no missing/corrupt pages/sections. |
| Engine Specifications | |
| Primary Engine | |
| Engine Variants Covered: | Multiple diesel and potentially petrol engines were offered across the Daily 2 range. Specific engine codes and displacements (e.g., 2.5L, 2.8L diesel) are detailed within the manual but not explicitly listed in the product description. |
| Performance | |
| Horsepower Range: | Typically ranged from approximately 70 HP to over 100 HP depending on the specific engine and tuning. |
| Torque Range: | Varied significantly with engine size and type, crucial for towing and load carrying. |
| Fuel System | |
| Fuel Types: | Primarily Diesel (e.g., Sofim engines), with some petrol variants possibly available in certain markets. |
| Injection System: | Likely includes indirect injection (IDI) and potentially early direct injection (DI) systems for diesel variants. |
| Maintenance | |
| Timing Belt Replacement: | Specific intervals and procedures for timing belt (or chain, depending on engine) replacement are detailed, critical for preventing engine damage. |
| Transmission | |
| Standard | |
| Transmission Type Standard: | Manual transmissions (e.g., 5-speed) were common. |
| Optional | |
| Transmission Type Optional: | Automatic or semi-automatic transmissions may have been available on some models or specific markets. |
| Features | |
| Gear Ratios: | Specific gear ratios for each transmission option are provided for diagnostic and performance analysis. |
| Maintenance | |
| Transmission Fluid Specifications: | Detailed specifications for manual and automatic transmission fluids, including viscosity and API classifications. |
| Dimensions | |
| Exterior | |
| Wheelbase Options: | Multiple wheelbase options were available to suit different body configurations and load capacities. |
| Body Styles: | Panel Van, Chassis Cab, Minibus, Dropside Truck. |
| Weights | |
| Gross Vehicle Weight Rating Gvwr: | GVWR varied significantly by configuration, typically ranging from 2.5 to 3.5 tonnes or higher for specific models. |
| Payload Capacity: | Detailed payload capacities for different variants are provided, essential for commercial use. |
| Safety Features | |
| Ratings | |
| Crash Test Data: | While specific crash test ratings from official bodies for this era may be limited, the manual provides information on safety-related structural components and systems. |
| Active Features | |
| ABS: | Antilock Braking System (ABS) availability and service procedures are likely covered for models equipped with it. |
| Passive Features | |
| Seatbelts: | Information on seatbelt operation and potential adjustments or replacements. |
| Airbags: | While airbags were less common on LCVs of this era, if equipped on certain models, their service and safety precautions would be included. |
| Technology Features | |
| Infotainment | |
| Audio System: | Basic audio system service and potential upgrades, typical for the era. |
| Driver Assistance | |
| Instrument Cluster: | Detailed information on the function and troubleshooting of the instrument cluster and warning lights. |
| Connectivity | |
| Lighting System: | Service procedures for headlamps, taillamps, indicators, and interior lighting. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Specific intervals for engine oil and filter changes based on mileage and operating conditions are detailed. |
| Filter Replacement Intervals: | Intervals for air filter, fuel filter, and cabin filter (if applicable) replacements. |
| Fluid Specifications | |
| Engine Oil Specifications: | Recommended engine oil viscosity grades (e.g., 10W-40, 15W-40) and API/ACEA specifications for diesel and petrol engines. |
| Coolant Specifications: | Type of antifreeze/coolant required and the appropriate mixture ratio. |
| Brake Fluid Specifications: | DOT 3 or DOT 4 brake fluid specifications. |
| Known Issues | |
| Common Wear Items: | The manual implicitly addresses common wear items like brake pads, clutch components, suspension bushings, and exhaust systems. |
| Diagnostics For Problems: | Provides troubleshooting for common issues such as starting problems, engine performance issues, and brake system faults. |
| Maintenance Tips | |
| Preventative Maintenance: | Emphasizes the importance of adhering to the maintenance schedule for longevity and reliability. |
| Vehicle History | |
| Brand Heritage | |
| Iveco Legacy: | Iveco has a long history in commercial vehicle manufacturing, building on the legacy of Fiat, OM, and other European manufacturers. |
| Model Evolution | |
| Daily Lineage: | The Daily 2 represents a significant iteration of the Iveco Daily platform, a lineage known for its robustness and versatility in the LCV segment. |
| Production | |
| Manufacturing Locations: | The Iveco Daily has been manufactured in various plants across Europe and other continents. |
| Awards & Recognition | |
| Recognitions | |
| Industry Acclaim: | The Iveco Daily has consistently been recognized for its durability, load-carrying capacity, and operational efficiency in the commercial vehicle sector. |