🏷️ Basic Information Identification Make: Iveco Model: Stralis AS Generation: Euro 4 / Euro 5 Vehicle Type: Heavy-duty Truck / Tractor Unit 👋 Introduction Market Position Target Audience: Technicians, mechanics, fleet managers, and owners seeking to understand, maintain, or repair their Iveco Stralis AS Euro 4/5 vehicles. Key Features Manual Value Proposition: Provides complete factory information at a low price with instant access, enabling efficient repair and maintenance. 📋 Manual Details Coverage Coverage Areas: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection, Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle Format Manual Type: Workshop Repair Manual / Factory Service Manual Language: English File Format: PDF Delivery Method: Instant Download Software Requirements: Adobe PDF Reader, WinZip (for larger files) 📖 Manual Coverage Systems Engine Service Repair: Comprehensive service and repair procedures for Iveco Cursor and Tector engines, including disassembly, assembly, component testing, and rebuilding. Transmission Service Repair: Detailed instructions for servicing and repairing various transmission types (e.g., ZF, Iveco manual and automatic transmissions), including clutch, gearbox, and auxiliary components. Brake System: Coverage of pneumatic and hydraulic braking systems, ABS, EBS, retarders, brake linings, discs, calipers, and associated components. Electrical System Wiring: Complete electrical system schematics, wiring diagrams for all circuits, component location, troubleshooting guides for electrical faults, and information on ECUs. Suspension Steering: Repair and maintenance procedures for front and rear suspension systems (e.g., parabolic springs, air suspension), steering gear, power steering systems, and wheel alignment. Cooling Fuel Emission Systems: In-depth information on the cooling system (radiator, thermostat, water pump), fuel injection systems (common rail, injectors, pumps), and emission control systems (DPF, SCR, EGR) for Euro 4 and Euro 5 standards. Chassis Body Interior: Details on chassis frame repair, body panel removal and installation, cabin components, interior trim, HVAC systems, and safety restraint systems. Procedures General Maintenance: Routine maintenance checks, lubrication points, fluid level checks, filter replacement schedules, and pre-drive inspections. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon vehicle issues, including symptom-based troubleshooting trees. Engine Diagnostics: Procedures for diagnosing engine performance issues, including fuel system diagnostics, ignition system checks, and emissions-related fault finding. Transmission Diagnostics: Troubleshooting clutch engagement, gear selection issues, and transmission fluid leaks. Brake Diagnostics: Procedures for diagnosing brake fade, pulsating brakes, air leaks, and ABS warning light issues. Electrical Diagnostics: Troubleshooting electrical system faults, including power delivery issues, sensor malfunctions, and communication errors between ECUs. Technical Depth Depth Of Coverage: Comprehensive, factory-level detail covering all major mechanical, electrical, and electronic systems, suitable for professional technicians and advanced DIY mechanics. 📊 Manual Specifications File Details Print Quality: High Quality Printable (hundreds or thousands of pages) Searchability: Likely searchable PDF text, allowing for quick information retrieval. Data Format: Contains technical data, circuits, diagrams, and datasheets as per original manufacturer books. ⚙️ Engine Specifications Primary Engine Engine Family: Iveco Cursor / Tector Series Performance Euro Standards: Euro 4 and Euro 5 compliant engine variants Fuel System Injection Type: Common Rail Diesel Injection (CRDI) likely with advanced electronic control 🔧 Transmission Standard Transmission Types: Manual transmissions (e.g., ZF 16-speed) and automated manual transmissions (e.g., Iveco EuroTronic) are common. Features Clutch Type: Typically single dry plate clutch with hydraulic actuation. 📐 Dimensions Weights Gvwr: Varies significantly based on configuration (e.g., tractor unit GCW up to 44,000 kg or more). 🛡️ Safety Features Active Features Braking Systems: Advanced ABS (Anti-lock Braking System), potentially EBS (Electronic Braking System), and retarders (engine or exhaust) for enhanced braking control. Passive Features Cabin Construction: Robust cabin structure designed for heavy-duty applications, with safety features for driver protection in case of collision. 💡 Technology Features Infotainment Cab Features: Features a driver-focused cabin with integrated controls, digital displays, and options for infotainment systems, navigation, and communication. Driver Assistance ECU Systems: Extensive use of Electronic Control Units (ECUs) for engine management, transmission control, ABS/EBS, body systems, and diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval: Typically between 60,000 km to 100,000 km, depending on engine type, operating conditions, and oil specification. (Manual will provide exact intervals). Fluid Specifications Engine Oil: Requires API CI-4 or CH-4, ACEA E4/E5 specifications, with specific viscosity grades (e.g., SAE 15W-40, 10W-40). (Manual will list exact specifications and capacities). Coolant: Ethylene glycol-based coolant with appropriate corrosion inhibitors, meeting Iveco specifications. (Manual will list specific product numbers and capacities). Transmission Fluid: Specific gear oils or ATF fluids depending on the transmission type (manual, automated manual, automatic). (Manual will specify fluid type, grade, and capacity). Known Issues Common Problems Euro 4 5: Potential issues may include EGR valve problems, DPF regeneration failures, AdBlue system faults (for Euro 5 SCR), and sensor failures related to emissions control. 📚 Vehicle History Model Evolution Stralis Lineage: The Stralis line succeeded the Iveco EuroStar and EuroTech, representing Iveco's commitment...
Comprehensive service and repair procedures for Iveco Cursor and Tector engines, including disassembly, assembly, component testing, and rebuilding.
Transmission Service Repair:
Detailed instructions for servicing and repairing various transmission types (e.g., ZF, Iveco manual and automatic transmissions), including clutch, gearbox, and auxiliary components.
Brake System:
Coverage of pneumatic and hydraulic braking systems, ABS, EBS, retarders, brake linings, discs, calipers, and associated components.
Electrical System Wiring:
Complete electrical system schematics, wiring diagrams for all circuits, component location, troubleshooting guides for electrical faults, and information on ECUs.
Suspension Steering:
Repair and maintenance procedures for front and rear suspension systems (e.g., parabolic springs, air suspension), steering gear, power steering systems, and wheel alignment.
Cooling Fuel Emission Systems:
In-depth information on the cooling system (radiator, thermostat, water pump), fuel injection systems (common rail, injectors, pumps), and emission control systems (DPF, SCR, EGR) for Euro 4 and Euro 5 standards.
Chassis Body Interior:
Details on chassis frame repair, body panel removal and installation, cabin components, interior trim, HVAC systems, and safety restraint systems.
Systematic diagnostic procedures for identifying and resolving common and uncommon vehicle issues, including symptom-based troubleshooting trees.
Engine Diagnostics:
Procedures for diagnosing engine performance issues, including fuel system diagnostics, ignition system checks, and emissions-related fault finding.
Transmission Diagnostics:
Troubleshooting clutch engagement, gear selection issues, and transmission fluid leaks.
Brake Diagnostics:
Procedures for diagnosing brake fade, pulsating brakes, air leaks, and ABS warning light issues.
Electrical Diagnostics:
Troubleshooting electrical system faults, including power delivery issues, sensor malfunctions, and communication errors between ECUs.
Technical Depth
Depth Of Coverage:
Comprehensive, factory-level detail covering all major mechanical, electrical, and electronic systems, suitable for professional technicians and advanced DIY mechanics.
📊 Manual Specifications
File Details
Print Quality:
High Quality Printable (hundreds or thousands of pages)
Searchability:
Likely searchable PDF text, allowing for quick information retrieval.
Data Format:
Contains technical data, circuits, diagrams, and datasheets as per original manufacturer books.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Iveco Cursor / Tector Series
Performance
Euro Standards:
Euro 4 and Euro 5 compliant engine variants
Fuel System
Injection Type:
Common Rail Diesel Injection (CRDI) likely with advanced electronic control
🔧 Transmission
Standard
Transmission Types:
Manual transmissions (e.g., ZF 16-speed) and automated manual transmissions (e.g., Iveco EuroTronic) are common.
Features
Clutch Type:
Typically single dry plate clutch with hydraulic actuation.
📐 Dimensions
Weights
Gvwr:
Varies significantly based on configuration (e.g., tractor unit GCW up to 44,000 kg or more).
🛡️ Safety Features
Active Features
Braking Systems:
Advanced ABS (Anti-lock Braking System), potentially EBS (Electronic Braking System), and retarders (engine or exhaust) for enhanced braking control.
Passive Features
Cabin Construction:
Robust cabin structure designed for heavy-duty applications, with safety features for driver protection in case of collision.
💡 Technology Features
Infotainment
Cab Features:
Features a driver-focused cabin with integrated controls, digital displays, and options for infotainment systems, navigation, and communication.
Driver Assistance
ECU Systems:
Extensive use of Electronic Control Units (ECUs) for engine management, transmission control, ABS/EBS, body systems, and diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically between 60,000 km to 100,000 km, depending on engine type, operating conditions, and oil specification. (Manual will provide exact intervals).
Fluid Specifications
Engine Oil:
Requires API CI-4 or CH-4, ACEA E4/E5 specifications, with specific viscosity grades (e.g., SAE 15W-40, 10W-40). (Manual will list exact specifications and capacities).
Coolant:
Ethylene glycol-based coolant with appropriate corrosion inhibitors, meeting Iveco specifications. (Manual will list specific product numbers and capacities).
Transmission Fluid:
Specific gear oils or ATF fluids depending on the transmission type (manual, automated manual, automatic). (Manual will specify fluid type, grade, and capacity).
Known Issues
Common Problems Euro 4 5:
Potential issues may include EGR valve problems, DPF regeneration failures, AdBlue system faults (for Euro 5 SCR), and sensor failures related to emissions control.
📚 Vehicle History
Model Evolution
Stralis Lineage:
The Stralis line succeeded the Iveco EuroStar and EuroTech, representing Iveco's commitment to the long-haul and heavy-duty truck market.
Production
Manufacturing:
Iveco trucks are manufactured globally, with significant production facilities in Europe (e.g., Italy, Spain).
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
The Iveco Stralis range has received 'International Truck of the Year' awards in various iterations, recognizing its innovation and performance.