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Jaguar Mark 2 1959-1967 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jaguar Model: Mark 2 Model Years Covered: 1959-1967 Body Style: 4-door Saloon (Sedan) 👋 Introduction Market Position Era: Classic British Sports Saloon of the late 1950s and 1960s. Target Audience: Do-it-yourself enthusiasts and experienced mechanics. Competitive Analysis Competitors: Competed with other executive saloons of the era such as the Rover P5 and Humber Super Snipe, but offered superior performance and styling. Key Features Design Philosophy: Sleek, aerodynamic lines combined with powerful straight-six engines, delivering exceptional performance for its class. Manual Value Proposition: An inexpensive way to keep a classic vehicle in proper working order, providing expert guidance for maintenance and repair. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Style Coverage: All Styles Covered Page Count Estimated Page Count: Hundreds of pages Manual Type Type: Complete Official Full Factory Service Repair Manual Language Language: English Format File Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, lubrication system, cooling system, fuel system (carburettors, fuel pumps), exhaust system. Transmission: Manual and Automatic transmission overhaul, clutch, driveshafts, rear axle. Suspension: Front and rear suspension, steering geometry, shock absorbers, springs, bushings. Brakes: Hydraulic brake system, disc brake overhaul (front and rear), brake fluid, parking brake. Electrical System: Ignition system, starting and charging system (dynamos, regulators), lighting, instrumentation, wiring diagrams, troubleshooting. Bodywork: Body structure, doors, windows, trim, interior fittings, bumpers, brightwork. Procedures Included Maintenance: Routine maintenance checks, lubrication, oil changes, filter replacements, tune-ups. Troubleshooting: Detailed fault diagnosis for all major systems, including electrical gremlins and mechanical issues. Repair: Step-by-step instructions for complete disassembly and reassembly of all mechanical and electrical components. Rebuild: Comprehensive guide for complete engine, transmission, and differential rebuilds. Technical Depth Depth: Full Factory Service Manual with detailed substeps, notes, cautions, warnings, and troubleshooting guides. Illustrations: Hundreds of photos, drawings, and detailed illustrations, including enlarged insets for critical parts. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable without any restriction (entire manual or select pages). Binding Type Binding Options: Digital download - printable, can be burned to CD-ROM. Paper Type Paper Recommendation: N/A (Digital Download) Requirements Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Options: 2.4 Litre (XK3.4), 3.4 Litre (XK3.4), 3.8 Litre (XK3.8) Straight-6 Performance Displacement 2.4: 2483 cc (151.6 cu in) Displacement 3.4: 3442 cc (210 cu in) Displacement 3.8: 3781 cc (230.8 cu in) Horsepower 2.4: Approx. 120-127 bhp (net) Horsepower 3.4: Approx. 210-225 bhp (net) Horsepower 3.8: Approx. 220-230 bhp (net) Torque 3.8: Approx. 240 lb-ft @ 4000 rpm (net) Fuel System Carburettors: Typically twin SU Carburettors (e.g., HD6 for 3.4/3.8, H4 for 2.4). Engine Construction Block Material: Cast Iron Cylinder Head Material: Light Alloy (Aluminum) 🔧 Transmission Standard Manual Transmission: 4-speed manual (often with optional overdrive). Optional Automatic Transmission: 3-speed BorgWarner DG Automatic Transmission Features Overdrive: Available on some manual gearboxes, typically electric overdrive operated by a switch. Fluid Type Manual Gearbox Oil: Refer to manual for specific GL specification (e.g., GL-4 or GL-5 depending on gear type and age). Automatic Transmission Fluid: Borg Warner Type 3 or Dexron II (check manual for exact specification). 📐 Dimensions Exterior Wheelbase: 107 inches (2718 mm) Length: 181.5 inches (4610 mm) Width: 67 inches (1702 mm) Height: 56.5 inches (1435 mm) Weights Kerb Weight Approx: 3,000 - 3,200 lbs (1360 - 1450 kg) depending on engine and specification. 🛡️ Safety Features Ratings Crash Testing Era: Not subject to modern crash testing standards. Active Features Brakes: Four-wheel Dunlop disc brakes (standard on 3.8 and optional/standard on others), offering excellent stopping power for its time. Suspension Design: Independent front suspension (double wishbone), live rear axle with leaf springs. Passive Features Body Structure: Integral body and chassis construction (unibody) for improved rigidity and safety. Seat Belts: Optional at the time of manufacture, often retrofitted by owners. 💡 Technology Features Infotainment Radio: Optional period-correct radios, often transistorized models were available. Driver Assistance Steering: Optional power steering (Burman or Marles Varamatic) significantly improved low-speed maneuverability. Connectivity Availability: N/A - Vehicles of this era predated modern electronic connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000 - 5,000 miles or 6 months (depending on usage and oil quality). Tune Up Interval: Spark plug replacement, points gap adjustment, timing check every 6,000 - 10,000 miles. Major Service: Carried out at longer intervals, involving checks of all fluids, brakes, suspension, and belts. Fluid Specifications Engine Oil Type: Refer to manual for viscosity grade (e.g., SAE 20W-50 or 10W-40) and API service classification. Modern high-zinc oils (ZDDP additive) are recommended for flat-tappet camshafts. Coolant Type: Ethylene glycol-based antifreeze mixed with distilled water. Specific concentration depends on climate. Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid (check manual for specific recommendation, often Girling fluid was used). Known Issues Rust Prone Areas: Wheel arches, sills, door bottoms, boot...
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Jaguar Mark 2 1959-1967 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jaguar
Model:
Mark 2
Model Years Covered:
1959-1967
Body Style:
4-door Saloon (Sedan)
👋 Introduction
Market Position
Era:
Classic British Sports Saloon of the late 1950s and 1960s.
Target Audience:
Do-it-yourself enthusiasts and experienced mechanics.
Competitive Analysis
Competitors:
Competed with other executive saloons of the era such as the Rover P5 and Humber Super Snipe, but offered superior performance and styling.
Key Features
Design Philosophy:
Sleek, aerodynamic lines combined with powerful straight-six engines, delivering exceptional performance for its class.
Manual Value Proposition:
An inexpensive way to keep a classic vehicle in proper working order, providing expert guidance for maintenance and repair.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Style Coverage:
All Styles Covered
Page Count
Estimated Page Count:
Hundreds of pages
Manual Type
Type:
Complete Official Full Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, tuning, lubrication system, cooling system, fuel system (carburettors, fuel pumps), exhaust system.
Transmission:
Manual and Automatic transmission overhaul, clutch, driveshafts, rear axle.
Suspension:
Front and rear suspension, steering geometry, shock absorbers, springs, bushings.
Brakes:
Hydraulic brake system, disc brake overhaul (front and rear), brake fluid, parking brake.
Electrical System:
Ignition system, starting and charging system (dynamos, regulators), lighting, instrumentation, wiring diagrams, troubleshooting.
Bodywork:
Body structure, doors, windows, trim, interior fittings, bumpers, brightwork.
Procedures Included
Maintenance:
Routine maintenance checks, lubrication, oil changes, filter replacements, tune-ups.
Troubleshooting:
Detailed fault diagnosis for all major systems, including electrical gremlins and mechanical issues.
Repair:
Step-by-step instructions for complete disassembly and reassembly of all mechanical and electrical components.
Rebuild:
Comprehensive guide for complete engine, transmission, and differential rebuilds.
Technical Depth
Depth:
Full Factory Service Manual with detailed substeps, notes, cautions, warnings, and troubleshooting guides.
Illustrations:
Hundreds of photos, drawings, and detailed illustrations, including enlarged insets for critical parts.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable without any restriction (entire manual or select pages).
Binding Type
Binding Options:
Digital download - printable, can be burned to CD-ROM.
Paper Type
Paper Recommendation:
N/A (Digital Download)
Requirements
Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.4 Litre (XK3.4), 3.4 Litre (XK3.4), 3.8 Litre (XK3.8) Straight-6
Performance
Displacement 2.4:
2483 cc (151.6 cu in)
Displacement 3.4:
3442 cc (210 cu in)
Displacement 3.8:
3781 cc (230.8 cu in)
Horsepower 2.4:
Approx. 120-127 bhp (net)
Horsepower 3.4:
Approx. 210-225 bhp (net)
Horsepower 3.8:
Approx. 220-230 bhp (net)
Torque 3.8:
Approx. 240 lb-ft @ 4000 rpm (net)
Fuel System
Carburettors:
Typically twin SU Carburettors (e.g., HD6 for 3.4/3.8, H4 for 2.4).
Engine Construction
Block Material:
Cast Iron
Cylinder Head Material:
Light Alloy (Aluminum)
🔧 Transmission
Standard
Manual Transmission:
4-speed manual (often with optional overdrive).
Optional
Automatic Transmission:
3-speed BorgWarner DG Automatic Transmission
Features
Overdrive:
Available on some manual gearboxes, typically electric overdrive operated by a switch.
Fluid Type
Manual Gearbox Oil:
Refer to manual for specific GL specification (e.g., GL-4 or GL-5 depending on gear type and age).
Automatic Transmission Fluid:
Borg Warner Type 3 or Dexron II (check manual for exact specification).
📐 Dimensions
Exterior
Wheelbase:
107 inches (2718 mm)
Length:
181.5 inches (4610 mm)
Width:
67 inches (1702 mm)
Height:
56.5 inches (1435 mm)
Weights
Kerb Weight Approx:
3,000 - 3,200 lbs (1360 - 1450 kg) depending on engine and specification.
🛡️ Safety Features
Ratings
Crash Testing Era:
Not subject to modern crash testing standards.
Active Features
Brakes:
Four-wheel Dunlop disc brakes (standard on 3.8 and optional/standard on others), offering excellent stopping power for its time.
Suspension Design:
Independent front suspension (double wishbone), live rear axle with leaf springs.
Passive Features
Body Structure:
Integral body and chassis construction (unibody) for improved rigidity and safety.
Seat Belts:
Optional at the time of manufacture, often retrofitted by owners.
💡 Technology Features
Infotainment
Radio:
Optional period-correct radios, often transistorized models were available.
Driver Assistance
Steering:
Optional power steering (Burman or Marles Varamatic) significantly improved low-speed maneuverability.
Connectivity
Availability:
N/A - Vehicles of this era predated modern electronic connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 miles or 6 months (depending on usage and oil quality).
Tune Up Interval:
Spark plug replacement, points gap adjustment, timing check every 6,000 - 10,000 miles.
Major Service:
Carried out at longer intervals, involving checks of all fluids, brakes, suspension, and belts.
Fluid Specifications
Engine Oil Type:
Refer to manual for viscosity grade (e.g., SAE 20W-50 or 10W-40) and API service classification. Modern high-zinc oils (ZDDP additive) are recommended for flat-tappet camshafts.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water. Specific concentration depends on climate.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (check manual for specific recommendation, often Girling fluid was used).
Known Issues
Rust Prone Areas:
Wheel arches, sills, door bottoms, boot floor, bulkhead, and front chassis outriggers.
Engine Wear:
Oil leaks from crankshaft seals, worn camshafts and followers, potential head gasket issues.
Electrical Problems:
Aging wiring looms, dynamo/alternator issues, Lucas electrical components known for unreliability in damp conditions.
Suspension Wear:
Worn kingpins, ball joints, and bushings can lead to poor handling and steering.
📚 Vehicle History
Brand Heritage
Manufacturer:
Jaguar Cars Ltd.
Philosophy:
Renowned for producing high-performance sports cars and luxurious saloons with beautiful styling.
Model Evolution
Predecessor:
Jaguar Mk 1 (based on a shared chassis, but Mark 2 featured a lengthened wheelbase and improved styling).
Successor:
Jaguar 240/340 (a simplified and de-tuned version), followed by the Jaguar XJ6.
Production
Production Period:
1959-1967
Assembly Location:
Coventry, England
Total Production Approx:
Over 70,000 units (across all engine variants).
🏆 Awards & Recognition
Recognitions
Automotive Press:
Widely praised by contemporary automotive journalists for its performance, handling, and styling.
Motorsport Heritage:
The engine and chassis design underpinned successful Jaguar racing cars of the era (e.g., D-Type, E-Type).
Ratings
Classic Car Status:
Highly regarded as a quintessential classic British sports saloon, often sought after by collectors and enthusiasts.
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