Jaguar XK120 1948-1954 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Jaguar Model: XK120 Model Variant: Roadster, Fixed Head Coupe, Drophead Coupe Production Years Covered: 1948-1954 Codes Engine Code: XK (3.4L) 👋 Introduction Market Position Target Audience: Owners with basic mechanical skills and independent auto service professionals. Also valuable for owners wanting to better understand their vehicle and communicate with technicians. Competitive Analysis Value Proposition: Provides dealership-level service and repair information at a fraction of the cost of official service. Enables significant savings on routine maintenance and repairs. Key Features Content Quality: Accurate, clear, and concise text with step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications. Vehicle-specific, not generic. Manufacturer Provided: Written by the manufacturers, offering authentic information. 📋 Manual Details Coverage Areas Systems: General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle, Automatic Transaxle, Driveshaft & Axle, Suspension System, Steering System, Restraint System, Brake System, Body (Interior & Exterior), Body Electrical System, Heating, Ventilation, Air Conditioning (HVAC) Page Count Estimated Page Count: Extensive (Specific count not provided, but implied to be comprehensive) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed coverage of engine disassembly, assembly, timing, valve adjustments, cylinder head service, piston and connecting rod installation, crankshaft and bearing service, oil pump operation, and cooling system maintenance. Engine Electrical: Comprehensive diagrams and procedures for ignition system, starting system, charging system (generator), lighting circuits, and instrumentation. Fuel System: Detailed instructions on carburettor (SU HD6 likely) overhaul and adjustment, fuel pump service, fuel lines, and fuel tank maintenance. Transmission: Covers both manual (Moss 4-speed synchromesh) and optional automatic (Fluidrive) transmissions, including removal, disassembly, inspection, repair, and reinstallation. Suspension And Steering: Detailed procedures for front and rear suspension components, including kingpins, bushes, shock absorbers (Girling lever-arm), steering box overhaul, and alignment. Brake System: In-depth coverage of hydraulic brake system, including master cylinder, wheel cylinders, brake shoes, drums/discs (depending on specific model variant), and hydraulic line replacement. Likely Girling hydraulic systems. Procedures Included Maintenance: Routine servicing such as oil changes, filter replacements, spark plug replacement, lubrication schedules, and general inspections. Repair And Overhaul: Step-by-step instructions for component disassembly, inspection, repair, reassembly, and adjustment for all major vehicle systems. Troubleshooting: Diagnostic procedures to identify and resolve common problems across all vehicle systems. Technical Depth Depth: Comprehensive. Suitable for professional mechanics and knowledgeable enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format Compatibility: All Versions of Windows and Mac Print Quality Printability: Yes, individual pages are printable. Binding Type Binding: Not applicable (Digital PDF) Paper Type Paper Type: Not applicable (Digital PDF) Requirements Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Type: Inline 6-cylinder, DOHC (Dual Overhead Camshaft) Displacement: 3435 cc (3.4 Liters) Bore X Stroke: 83 mm x 104.5 mm Performance Horsepower: Approx. 160 bhp at 5000 rpm (Standard XK120) Torque: Approx. 203 lb-ft at 3000 rpm (Standard XK120) Fuel System Carburetion: Dual SU carburetors (likely HD6 models, though earlier models may have used different variants) Fuel Type: Premium Unleaded Gasoline (or equivalent leaded fuel of the era) Cooling System Coolant Type: Distilled water and antifreeze (specific mixture ratio likely detailed in manual) 🔧 Transmission Standard Type: 4-speed Manual (Moss Gearbox) Features: Synchromesh on 2nd, 3rd, and 4th gears. Optional Type: Fluidrive Automatic (on some later models, rare) Fluid Specification Manual Transmission Fluid: Gear oil (specific API rating and viscosity to be confirmed in manual, typically GL-4) Automatic Transmission Fluid: Automatic Transmission Fluid (ATF), specific type to be detailed in manual. 📐 Dimensions Exterior Wheelbase: Approx. 102 inches (2591 mm) Length: Approx. 167 inches (4242 mm) (Roadster) Width: Approx. 65 inches (1651 mm) Height: Approx. 50 inches (1270 mm) (Roadster, top down) Weights Curb Weight: Approx. 2,800 - 3,000 lbs (1270 - 1360 kg) depending on body style Gross Vehicle Weight: Not explicitly stated, but typically around 3,500 lbs. 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Vehicles from this era were not subjected to modern crash testing standards). Active Features Braking: Hydraulic front and rear drum brakes (later models may have offered optional front discs). Passive Features Seat Belts: Not standard equipment, but retrofitting information may be available or implied for later builds. Chassis Construction: Body-on-frame construction with a separate chassis. 💡 Technology Features Infotainment Radio: Optional factory-fitted or dealer-installed radio systems were available, typically basic AM units. Driver Assistance ABS: Not applicable. Anti-lock Braking Systems were not available. Connectivity Usb Bluetooth: Not applicable. Modern connectivity features were not present. 🔧 Maintenance Service Intervals Oil Change: Typically every 3,000 miles or 6 months, but specific recommendation is in the manual. Grease Points: Regular lubrication of chassis grease points is critical (intervals specified in manual). Fluid Specifications Engine Oil: Viscosity SAE 20W-50 or SAE 30 recommended (depending on climate). Specific additive requirements (e.g.,...
Owners with basic mechanical skills and independent auto service professionals. Also valuable for owners wanting to better understand their vehicle and communicate with technicians.
Competitive Analysis
Value Proposition:
Provides dealership-level service and repair information at a fraction of the cost of official service. Enables significant savings on routine maintenance and repairs.
Key Features
Content Quality:
Accurate, clear, and concise text with step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications. Vehicle-specific, not generic.
Manufacturer Provided:
Written by the manufacturers, offering authentic information.
📋 Manual Details
Coverage Areas
Systems:
General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle, Automatic Transaxle, Driveshaft & Axle, Suspension System, Steering System, Restraint System, Brake System, Body (Interior & Exterior), Body Electrical System, Heating, Ventilation, Air Conditioning (HVAC)
Page Count
Estimated Page Count:
Extensive (Specific count not provided, but implied to be comprehensive)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed coverage of engine disassembly, assembly, timing, valve adjustments, cylinder head service, piston and connecting rod installation, crankshaft and bearing service, oil pump operation, and cooling system maintenance.
Engine Electrical:
Comprehensive diagrams and procedures for ignition system, starting system, charging system (generator), lighting circuits, and instrumentation.
Fuel System:
Detailed instructions on carburettor (SU HD6 likely) overhaul and adjustment, fuel pump service, fuel lines, and fuel tank maintenance.
Transmission:
Covers both manual (Moss 4-speed synchromesh) and optional automatic (Fluidrive) transmissions, including removal, disassembly, inspection, repair, and reinstallation.
Suspension And Steering:
Detailed procedures for front and rear suspension components, including kingpins, bushes, shock absorbers (Girling lever-arm), steering box overhaul, and alignment.
Brake System:
In-depth coverage of hydraulic brake system, including master cylinder, wheel cylinders, brake shoes, drums/discs (depending on specific model variant), and hydraulic line replacement. Likely Girling hydraulic systems.
Procedures Included
Maintenance:
Routine servicing such as oil changes, filter replacements, spark plug replacement, lubrication schedules, and general inspections.
Repair And Overhaul:
Step-by-step instructions for component disassembly, inspection, repair, reassembly, and adjustment for all major vehicle systems.
Troubleshooting:
Diagnostic procedures to identify and resolve common problems across all vehicle systems.
Technical Depth
Depth:
Comprehensive. Suitable for professional mechanics and knowledgeable enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows and Mac
Print Quality
Printability:
Yes, individual pages are printable.
Binding Type
Binding:
Not applicable (Digital PDF)
Paper Type
Paper Type:
Not applicable (Digital PDF)
Requirements
Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Type:
Inline 6-cylinder, DOHC (Dual Overhead Camshaft)
Displacement:
3435 cc (3.4 Liters)
Bore X Stroke:
83 mm x 104.5 mm
Performance
Horsepower:
Approx. 160 bhp at 5000 rpm (Standard XK120)
Torque:
Approx. 203 lb-ft at 3000 rpm (Standard XK120)
Fuel System
Carburetion:
Dual SU carburetors (likely HD6 models, though earlier models may have used different variants)
Fuel Type:
Premium Unleaded Gasoline (or equivalent leaded fuel of the era)
Cooling System
Coolant Type:
Distilled water and antifreeze (specific mixture ratio likely detailed in manual)
🔧 Transmission
Standard
Type:
4-speed Manual (Moss Gearbox)
Features:
Synchromesh on 2nd, 3rd, and 4th gears.
Optional
Type:
Fluidrive Automatic (on some later models, rare)
Fluid Specification
Manual Transmission Fluid:
Gear oil (specific API rating and viscosity to be confirmed in manual, typically GL-4)
Automatic Transmission Fluid:
Automatic Transmission Fluid (ATF), specific type to be detailed in manual.
📐 Dimensions
Exterior
Wheelbase:
Approx. 102 inches (2591 mm)
Length:
Approx. 167 inches (4242 mm) (Roadster)
Width:
Approx. 65 inches (1651 mm)
Height:
Approx. 50 inches (1270 mm) (Roadster, top down)
Weights
Curb Weight:
Approx. 2,800 - 3,000 lbs (1270 - 1360 kg) depending on body style
Gross Vehicle Weight:
Not explicitly stated, but typically around 3,500 lbs.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Vehicles from this era were not subjected to modern crash testing standards).
Active Features
Braking:
Hydraulic front and rear drum brakes (later models may have offered optional front discs).
Passive Features
Seat Belts:
Not standard equipment, but retrofitting information may be available or implied for later builds.
Chassis Construction:
Body-on-frame construction with a separate chassis.
💡 Technology Features
Infotainment
Radio:
Optional factory-fitted or dealer-installed radio systems were available, typically basic AM units.
Driver Assistance
ABS:
Not applicable. Anti-lock Braking Systems were not available.
Connectivity
Usb Bluetooth:
Not applicable. Modern connectivity features were not present.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000 miles or 6 months, but specific recommendation is in the manual.
Grease Points:
Regular lubrication of chassis grease points is critical (intervals specified in manual).
Fluid Specifications
Engine Oil:
Viscosity SAE 20W-50 or SAE 30 recommended (depending on climate). Specific additive requirements (e.g., ZDDP) for older engines are crucial and will be detailed.
Coolant:
Mixture of distilled water and appropriate antifreeze (e.g., ethylene glycol) for corrosion protection and freeze protection.
Known Issues
Chassis Corrosion:
Body-on-frame construction can be susceptible to rust, especially in certain areas. Inspection of frame and body panels is important.
Carburetor Tuning:
SU carburetors require periodic tuning and balancing for optimal performance.
Lever Arm Shock ABSorbers:
Require regular topping up with specific oil and occasional rebuilds.
Filter Part Numbers
Oil Filter:
Likely a spin-on type for later models, or cartridge type. Specific part numbers for common replacements would be found in the manual.
Air Filter:
Specific part numbers for SU carburetor air filters would be listed.
📚 Vehicle History
Brand Heritage
Founding Principles:
Jaguar Cars Ltd. was founded on performance, luxury, and distinctive styling, originating from Swallow Sidecar Company.
Model Evolution
Origin:
The XK120 was conceived as a demonstration car for the new Jaguar XK engine. Its success led to production.
Body Styles:
Initially a two-seater open sports roadster, later joined by the Fixed Head Coupe (FHC) and Drophead Coupe (DHC) variants.
Production
Manufacturing Location:
Coventry, England
Total Production:
Approximately 7,373 units produced between 1948 and 1954.
🏆 Awards & Recognition
Recognitions
Performance Reputation:
The XK120 was renowned for its impressive performance, being one of the fastest production cars of its time. It set numerous speed records.
Ratings
Classic Car Value:
Highly sought after by collectors, considered an automotive icon and a classic sports car.