Jeep Cherokee XJ 1994 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: XJ Year: 1994 Codes Chassis Code: XJ 👋 Introduction Market Position Vehicle Segment: Compact SUV Usp: Renowned for its off-road capability, ruggedness, and compact yet functional design. Competitive Analysis Competitors 1994: Ford Explorer, Chevrolet Blazer, Toyota 4Runner, Nissan Pathfinder. Key Features Design Philosophy: Unibody construction for lighter weight and improved on-road manners compared to body-on-frame SUVs of the era. Off Road Capability: Optional Selec-Trac full-time 4WD or Command-Trac part-time 4WD systems, robust suspension design. Manual Benefit User Benefit: Empowers owners and technicians with the knowledge to perform a wide range of repairs and maintenance, saving time and money. 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Workshop Service Repair Page Count Estimated Page Count: 1000+ Manual Type Type: Service Repair Manual Language Language: English Format Format: Digital PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhauls, component diagnostics, timing, valve trains, cooling systems, lubrication systems, fuel injection systems (MPI). Engine Performance: Engine tuning, diagnostics for power loss, emissions control systems. Transmission Manual: Service, repair, and overhaul for the AX-15 manual transmission. Transmission Automatic: Service, repair, and overhaul for the AW4 automatic transmission. Drivetrain: Front and rear axle servicing, differential repair, NV231 Command-Trac transfer case operation and repair, driveshaft maintenance. Suspension: Front and rear suspension component replacement (leaf springs, shocks, control arms), steering system servicing, wheel alignment procedures. Brakes: Front disc brake service, rear drum brake service, parking brake system, ABS diagnostics and repair (if equipped). Electrical System: Complete wiring diagrams, charging system (alternator, battery), starting system (starter motor), ignition system (distributor, coil, plugs), lighting, instrument cluster diagnostics. Fuel System: Fuel pump testing, fuel injectors, fuel pressure regulator, fuel tank and lines. Exhaust System: Muffler, catalytic converter, exhaust manifold service. Body And Chassis: Body panel repair, door mechanisms, glass replacement, interior trim removal and installation, chassis lubrication. Heating And Air Conditioning: HVAC system diagnosis, component replacement (compressor, evaporator, heater core), refrigerant handling. Procedures Included Routine Maintenance: Oil and filter changes, fluid level checks and top-offs, tire rotations, spark plug replacement, air filter replacement. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation, symptom-based troubleshooting guides. Major Repairs: Engine rebuilds, transmission rebuilds, differential overhaul, suspension component replacement, brake caliper replacement. Component Removal Installation: Detailed instructions for removing and installing all major and minor components. Torque Specifications: Precise torque values for all critical fasteners. Wiring Diagrams: Detailed, high-resolution electrical schematics for all vehicle systems. Special Tools: Identification and usage of any special tools required for specific repairs. Technical Depth Depth: In-depth, professional-level detail suitable for experienced mechanics and DIY enthusiasts. Diagnostic Approach: Systematic diagnostic flowcharts and procedures. Component Level Detail: Detailed breakdowns of components for repair and reassembly. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content. Print Quality Print Readability: High-resolution, printable pages. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4.0L OHV V6 (AMC 242) Displacement: 3956 cc Configuration: Overhead Valve (OHV) V6 Bore X Stroke: 91.1 mm x 101.1 mm Compression Ratio: 8.8:1 Horsepower: 177 hp @ 4500 rpm Torque: 220 lb-ft @ 2500 rpm Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Variant 2 Engine Code 2: 2.5L I4 (AMC 150) Displacement 2: 2469 cc Configuration 2: Inline 4-Cylinder (I4) Horsepower 2: 125 hp @ 5200 rpm Torque 2: 146 lb-ft @ 3000 rpm 🔧 Transmission Standard Transmission Type: AX-15 5-Speed Manual Optional Transmission Type: AW4 4-Speed Automatic Features 4Wd System Manual: Command-Trac NV231 Part-Time Transfer Case 4Wd System Automatic: Selec-Trac NV242 Full-Time/Part-Time Transfer Case (Optional with AW4) 📐 Dimensions Exterior Length: 165.3 inches (4200 mm) Width: 69.9 inches (1775 mm) Height: 62.9 inches (1598 mm) Wheelbase: 101.4 inches (2575 mm) Weights Curb Weight Min: 3160 lbs (1433 kg) Curb Weight Max: 3580 lbs (1624 kg) Cargo Cargo Volume Behind Rear Seat: 30.5 cu ft (0.86 m³) Cargo Volume With Rear Seat Folded: 71.0 cu ft (2.01 m³) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3 stars (for 4WD models) Active Features ABS: Optional Anti-lock Braking System (ABS) on rear wheels, optional on all four wheels for some trims. Passive Features Airbags: Driver-side airbag standard. Seatbelts: 3-point front seat belts, 2-point rear lap belts. 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette player with optional CD player. Speaker configurations vary by trim. Driver Assistance Cruise Control: Available on most trims. Power Windows Locks: Available on higher trims. Connectivity Auxiliary Input: Not standard, aftermarket solutions are common. 🔧 Maintenance Service Intervals Oil Change Interval: 3,000 miles or 3 months (severe duty), 5,000 miles or 6 months (normal duty). Transmission Fluid Change Auto: Every 30,000-60,000 miles (depending on driving conditions). Transmission Fluid Change Manual: Every 50,000-100,000 miles. Coolant Flush Interval: Every 30,000 miles or 2...