Jeep LIBERTY KJ Service Repair Workshop Manual 2003-2004
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🏷️ Basic Information Identification Make: Jeep Model: Liberty Generation Generation Name: KJ Codes Platform Code: KJ Chassis Code: KJ 👋 Introduction Market Position Segment: Compact SUV / Off-road capable crossover Positioning: Positioned as a more rugged, off-road oriented alternative to traditional car-based crossovers, with Jeep's iconic styling cues. Competitive Analysis Key Competitors: Toyota RAV4, Honda CR-V, Ford Escape, Nissan Xterra, Subaru Forester Key Features Off Road Capability: Jeep's Command-Trac NV242 (part-time) and optional Selec-Trac NV244 (full-time) 4WD systems offered superior off-road capability compared to many competitors. Powertrain Options: Availability of the robust 3.7L PowerTech V6 engine and the efficient 2.8L VM Motori CRD turbodiesel (in select markets) provided distinct powertrain advantages. Body On Frame: Unique in its segment for its time, the KJ Liberty featured a body-on-frame construction, enhancing its durability and towing capacity. Design Language: Distinctive Jeep styling with the seven-slot grille, round headlights, and upright stance. 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Page Count Estimated Page Count: 1500+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Complete diagnostics, repair, overhaul for all KJ Liberty engines (e.g., 3.7L V6 PowerTech, 2.4L DOHC, 2.8L CRD Diesel) Transmission: Service, repair, and overhaul procedures for automatic (e.g., 42RLE, 45RFE) and manual transmissions, including transfer case and differentials Brakes: Hydraulic system, ABS, rear drum/disc, parking brake, master cylinder, calipers, lines, and bleeding procedures Electrical System: Wiring diagrams, fuse box layouts, lighting, power accessories, starting and charging systems, body control modules (BCM) Suspension: Front (independent short/long arm) and rear (solid axle) suspension components, alignment, shock absorbers, springs Steering: Power steering system, steering column, linkages, wheel alignment specifications Body And Chassis: Frame, body panels, doors, interior trim, bumpers, glass, and associated hardware Climate Control: HVAC system operation, refrigerant handling, compressor, blower motor, actuators, cabin filter replacement Fuel System: Fuel pump, injectors, fuel filter, evaporative emissions control (EVAP) Exhaust System: Catalytic converter, mufflers, pipes, O2 sensors Cooling System: Radiator, thermostat, water pump, hoses, coolant specifications Safety Systems: Airbag system diagnostics, SRS module, seat belt mechanisms Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, tire rotation, scheduled service intervals Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), symptom-based diagnostics Repair: Step-by-step repair instructions for all major vehicle components and systems Overhaul: Complete engine and transmission rebuild procedures Installation: Component replacement and installation guidance Wiring Diagrams: Detailed, vehicle-specific wiring schematics for all electrical systems Torque Specifications: Comprehensive list of torque values for all fasteners Technical Depth Depth: In-depth, dealership-level technical information for all repair and maintenance tasks Precision: Vehicle/model specific, not generic information 📊 Manual Specifications File Format Format: PDF Searchability: Fully searchable text Accessibility: Printable pages Print Quality Resolution: High-resolution for clarity of diagrams and text Binding Type Binding: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Name: 3.7L PowerTech V6 Engine Code: EWG / EVE (depending on market/model year) Configuration: 90-degree V6 Displacement: 3701 cc (225.9 cubic inches) Bore X Stroke: 93.0 mm x 90.8 mm (3.66 in x 3.57 in) Valvetrain: Overhead Valve (OHV), 2 valves per cylinder Compression Ratio: 9.6:1 Horsepower Net: 205 hp @ 5200 rpm (approx. for 2003-2004 models) Torque Net: 235 lb-ft @ 4000 rpm (approx. for 2003-2004 models) Alternative Engine Engine Name: 2.4L DOHC I4 Engine Code: ED2 Displacement: 2429 cc (148.2 cubic inches) Horsepower Net: 150 hp @ 5800 rpm Torque Net: 165 lb-ft @ 4000 rpm Engine Name Diesel: 2.8L CRD I4 Turbodiesel Engine Code Diesel: ENR Displacement Diesel: 2776 cc (169.4 cubic inches) Horsepower Net Diesel: 140 hp @ 3800 rpm Torque Net Diesel: 250 lb-ft @ 1800 rpm Fuel System Type: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded gasoline (87 octane minimum recommended for 3.7L), Diesel fuel for CRD Fuel Pump Pressure: Refer to manual for specific pressure ranges 🔧 Transmission Standard Type: 4-Speed Automatic (42RLE / 45RFE) Optional Type: 5-Speed Manual Transmission (NV1500 or NV3500) Features Drive Type: Rear-Wheel Drive (RWD) or Four-Wheel Drive (4WD) 4Wd System Command Trac: Part-time, 2-speed transfer case (NV242) 4Wd System Selec Trac: Full-time, 2-speed transfer case with automatic mode (NV244, optional) Fluid Type Automatic Fluid: ATF+4 (Mopar) Fluid Capacity Automatic Capacity: Approx. 8.5 quarts (8.0 L) for 42RLE, Refer to manual for 45RFE Fluid Type Manual Fluid: Manual Transmission Lubricant (e.g., Mopar Manual Transmission Lubricant or equivalent API GL-3/GL-4) Fluid Capacity Manual Capacity: Refer to manual for specific capacities 📐 Dimensions Exterior Length: Approx. 175.4 inches (4455 mm) Width: Approx. 71.7 inches (1821 mm) without mirrors Height: Approx. 72.1 inches (1831 mm) with roof rack Wheelbase: Approx. 104.2 inches (2647 mm) Interior Front Headroom: Approx. 40.5 inches (1029 mm) Rear Headroom: Approx. 39.9 inches (1013 mm) Front Legroom: Approx. 41.7 inches (1059 mm) Rear Legroom: Approx. 33.1 inches (841 mm) Cargo Cargo Volume...
Positioned as a more rugged, off-road oriented alternative to traditional car-based crossovers, with Jeep's iconic styling cues.
Competitive Analysis
Key Competitors:
Toyota RAV4, Honda CR-V, Ford Escape, Nissan Xterra, Subaru Forester
Key Features
Off Road Capability:
Jeep's Command-Trac NV242 (part-time) and optional Selec-Trac NV244 (full-time) 4WD systems offered superior off-road capability compared to many competitors.
Powertrain Options:
Availability of the robust 3.7L PowerTech V6 engine and the efficient 2.8L VM Motori CRD turbodiesel (in select markets) provided distinct powertrain advantages.
Body On Frame:
Unique in its segment for its time, the KJ Liberty featured a body-on-frame construction, enhancing its durability and towing capacity.
Design Language:
Distinctive Jeep styling with the seven-slot grille, round headlights, and upright stance.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models & All Repairs A-Z
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete diagnostics, repair, overhaul for all KJ Liberty engines (e.g., 3.7L V6 PowerTech, 2.4L DOHC, 2.8L CRD Diesel)
Transmission:
Service, repair, and overhaul procedures for automatic (e.g., 42RLE, 45RFE) and manual transmissions, including transfer case and differentials