Manual transmission (AX-5, NV3550), automatic transmission (30RH), transfer case (NP231), drivelines, axles, differentials, propeller shafts, U-joints.
Brakes:
Front disc brakes, rear drum brakes (standard), ABS system (if equipped), hydraulic system, parking brake, bleeding procedures.
Suspension Steering:
Front solid axle (Dana 30), rear solid axle (Dana 35c), coil springs, shock absorbers, steering gear, power steering system, alignment specifications.
Electrical:
Battery, charging system (alternator), starting system (starter motor), ignition system, lighting system, instrumentation, fuses, relays, wiring diagrams, body control modules.
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspection and replacement, brake pad replacement.
Diagnostic Procedures:
Troubleshooting charts for common drivability issues, electrical faults, cooling system problems, brake issues, using diagnostic tools.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems.
Comprehensive: Covers routine maintenance, diagnostics, complete component overhauls, and major system repairs. Suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Image Resolution:
High resolution, clear diagrams and illustrations.
Direct descendant of the WWII Willys Jeep, known for ruggedness and off-road prowess.
Model Evolution
Tj Generation Launch:
Introduced for the 1997 model year, replacing the YJ generation. The TJ marked a significant return to the CJ-style round headlights and coil-spring suspension.
Tj Key Changes 1999:
1999 saw the introduction of the optional NV3550 5-speed manual transmission for 4.0L engines, replacing the AX-5 in many configurations for improved durability and lower gearing.
Production
Production Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Magazine Awards:
Consistently recognized by off-road publications for its capability and iconic status.
Ratings
Consumer Reports:
Often cited for mechanical reliability of the 4.0L engine, but with typical American vehicle ratings for the era regarding build quality and electronics.