Jeep Wrangler Complete Workshop Service Repair Manual 2010
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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Year: 2010 Codes Chassis Code: JK 👋 Introduction Market Position Segment: Compact SUV / Off-road vehicle Reputation: Iconic off-road capability, rugged design, strong aftermarket support. Competitive Analysis Competitors: Toyota FJ Cruiser, Land Rover Defender (historical), Suzuki Samurai (historical). Key Features Off Road Ability: Solid front and rear axles, robust 4x4 systems (Command-Trac, optional Rock-Trac), high ground clearance, short overhangs. Body Styles: 2-door ('Wrangler') and 4-door ('Wrangler Unlimited') configurations. Powertrain Options: Emphasis on robust and capable engines and transmissions. 📋 Manual Details Coverage Areas Coverage: Complete Workshop Service and Repair Procedures Page Count Estimated Pages: Over 2000 (typical for complete workshop manuals of this era) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, overhaul, timing components, cooling system, lubrication system. Engine Performance: Fuel delivery, ignition system, exhaust system, emission controls, engine diagnostics. Transmission: Manual and automatic transmission service, overhaul, fluid specifications, shift control. Drivetrain: Transfer case service, front and rear axle overhaul, differential service, driveshaft and U-joint replacement. Suspension: Front and rear suspension component inspection, replacement, alignment specifications, shock absorbers, springs. Steering: Power steering system service, steering gear, steering column, tie rods, alignment. Brakes: Front and rear brake systems (disc/drum), hydraulic systems, ABS, parking brake, rotor and pad replacement, bleeding procedures. Electrical System: Battery, starting system, charging system, lighting system, interior and exterior lights, horn, wipers, power windows, locks. Body And Frame: Body panel removal and installation, doors, hood, tailgate, interior trim, frame repair (where applicable). HVAC: Heating, ventilation, and air conditioning system service, component replacement, refrigerant. Restraints: Airbag system components, SRS warning lights, seat belt service. Diagnostic Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, wiring diagrams. Procedures Included Maintenance: Routine maintenance tasks, fluid changes, filter replacements, lubrication. Repair: Component repair and replacement for all major vehicle systems. Overhaul: Detailed procedures for engine, transmission, and axle overhauls. Troubleshooting: Systematic diagnosis and resolution of common and uncommon issues. Installation: Installation procedures for replacement parts and accessories. Adjustment: Procedures for adjusting brakes, clutch, shifter cables, etc. Technical Depth Depth: Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds. Diagnostic Capability: Advanced diagnostic procedures including DTC interpretation and wiring schematics. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Quality: High-resolution scans, clear text, and legible diagrams. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) Searchability Text Search: Searchable text for quick access to information. Usability Navigation: Hyperlinked table of contents and index for easy navigation. ⚙️ Engine Specifications Primary Engine Engine Code: 2010 models primarily featured the 3.8L V6 Engine Type: 3.8L V6 OHV 12-valve Displacement: 3778 cc (230.5 cubic inches) Performance Horsepower: 202 hp @ 5200 rpm Torque: 237 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Cooling System Coolant Type: Mopar OAT (Organic Acid Technology) Antifreeze/Coolant, 5-Year/100,000 Mile Formula (or equivalent meeting Chrysler MS-9769) Lubrication System Oil Type: SAE 5W-30 Synthetic Motor Oil (meeting Chrysler MS-6395) Oil Capacity: 5.6 Liters (5.9 Quarts) 🔧 Transmission Standard Transmission Type: 6-speed manual transmission (NSG 370) Optional Transmission Type: 4-speed automatic transmission (42RLE) Features Transfer Case: NV241G Part-Time 4WD (Command-Trac) standard; optional NV241ORHD Heavy Duty Rock-Trac on Rubicon models. Fluid Specifications Automatic Transmission Fluid: ATF+4 (MS-9602) (for 42RLE) Manual Transmission Fluid: MS-9070 Manual Transmission Fluid (for NSG 370) Transfer Case Fluid: Mopar NV241 Transfer Case Lubricant (or equivalent meeting MS-9224) 📐 Dimensions Exterior Wheelbase 2Dr: 95.4 inches (2423 mm) Wheelbase 4Dr Unlimited: 116.0 inches (2946 mm) Length 2Dr: 169.2 inches (4300 mm) Length 4Dr Unlimited: 183.4 inches (4658 mm) Width: 73.7 inches (1872 mm) Height 2Dr: 70.1 inches (1781 mm) Height 4Dr Unlimited: 70.9 inches (1801 mm) Weights Curb Weight 2Dr Approx: 4,101 lbs (1,860 kg) Curb Weight 4Dr Unlimited Approx: 4,505 lbs (2,043 kg) Towing Capacity Max 2Dr: 2,000 lbs (907 kg) Towing Capacity Max 4Dr Unlimited: 3,500 lbs (1,588 kg) Payload Capacity Approx 2Dr: 849 lbs (385 kg) Payload Capacity Approx 4Dr Unlimited: 1,046 lbs (474 kg) 🛡️ Safety Features Ratings NHTSA Rollover Rating 2Dr: 4 out of 5 stars NHTSA Rollover Rating 4Dr: 3 out of 5 stars Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Electronic Roll Mitigation (ERM) and Electronic Stability Control (ESC). Passive Features Airbags: Standard front airbags, optional side curtain airbags (availability varied by trim). Seatbelts: 3-point seat belts with pretensioners. Rollover Protection: Integrated roll bar structure. 💡 Technology Features Infotainment Audio System: Base systems featured an AM/FM stereo with CD player and auxiliary input. Optional Uconnect infotainment systems with touchscreen, navigation, and satellite radio were available on higher trims. Driver Assistance Stability Control: Standard Electronic Stability Control (ESC) and Electronic Roll Mitigation (ERM). Tow Assist: Trailer...
Component repair and replacement for all major vehicle systems.
Overhaul:
Detailed procedures for engine, transmission, and axle overhauls.
Troubleshooting:
Systematic diagnosis and resolution of common and uncommon issues.
Installation:
Installation procedures for replacement parts and accessories.
Adjustment:
Procedures for adjusting brakes, clutch, shifter cables, etc.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Capability:
Advanced diagnostic procedures including DTC interpretation and wiring schematics.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Quality:
High-resolution scans, clear text, and legible diagrams.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
Searchability
Text Search:
Searchable text for quick access to information.
Usability
Navigation:
Hyperlinked table of contents and index for easy navigation.
⚙️ Engine Specifications
Primary Engine
Engine Code:
2010 models primarily featured the 3.8L V6
Engine Type:
3.8L V6 OHV 12-valve
Displacement:
3778 cc (230.5 cubic inches)
Performance
Horsepower:
202 hp @ 5200 rpm
Torque:
237 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Cooling System
Coolant Type:
Mopar OAT (Organic Acid Technology) Antifreeze/Coolant, 5-Year/100,000 Mile Formula (or equivalent meeting Chrysler MS-9769)
Lubrication System
Oil Type:
SAE 5W-30 Synthetic Motor Oil (meeting Chrysler MS-6395)
Oil Capacity:
5.6 Liters (5.9 Quarts)
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission (NSG 370)
Optional
Transmission Type:
4-speed automatic transmission (42RLE)
Features
Transfer Case:
NV241G Part-Time 4WD (Command-Trac) standard; optional NV241ORHD Heavy Duty Rock-Trac on Rubicon models.
Fluid Specifications
Automatic Transmission Fluid:
ATF+4 (MS-9602) (for 42RLE)
Manual Transmission Fluid:
MS-9070 Manual Transmission Fluid (for NSG 370)
Transfer Case Fluid:
Mopar NV241 Transfer Case Lubricant (or equivalent meeting MS-9224)
📐 Dimensions
Exterior
Wheelbase 2Dr:
95.4 inches (2423 mm)
Wheelbase 4Dr Unlimited:
116.0 inches (2946 mm)
Length 2Dr:
169.2 inches (4300 mm)
Length 4Dr Unlimited:
183.4 inches (4658 mm)
Width:
73.7 inches (1872 mm)
Height 2Dr:
70.1 inches (1781 mm)
Height 4Dr Unlimited:
70.9 inches (1801 mm)
Weights
Curb Weight 2Dr Approx:
4,101 lbs (1,860 kg)
Curb Weight 4Dr Unlimited Approx:
4,505 lbs (2,043 kg)
Towing Capacity Max 2Dr:
2,000 lbs (907 kg)
Towing Capacity Max 4Dr Unlimited:
3,500 lbs (1,588 kg)
Payload Capacity Approx 2Dr:
849 lbs (385 kg)
Payload Capacity Approx 4Dr Unlimited:
1,046 lbs (474 kg)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating 2Dr:
4 out of 5 stars
NHTSA Rollover Rating 4Dr:
3 out of 5 stars
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Electronic Roll Mitigation (ERM) and Electronic Stability Control (ESC).
Passive Features
Airbags:
Standard front airbags, optional side curtain airbags (availability varied by trim).
Seatbelts:
3-point seat belts with pretensioners.
Rollover Protection:
Integrated roll bar structure.
💡 Technology Features
Infotainment
Audio System:
Base systems featured an AM/FM stereo with CD player and auxiliary input. Optional Uconnect infotainment systems with touchscreen, navigation, and satellite radio were available on higher trims.
Driver Assistance
Stability Control:
Standard Electronic Stability Control (ESC) and Electronic Roll Mitigation (ERM).
Tow Assist:
Trailer Sway Control (TSC) available on some models.
Connectivity
Bluetooth:
Available via optional Uconnect systems.
Usb Port:
Available via optional Uconnect systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 miles or 6 months, whichever comes first (using synthetic oil).
Tire Rotation Interval:
Every 6,000 miles or 6 months.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Engine Air Filter Replacement:
Every 30,000 miles or 24 months (more frequently in dusty conditions).
Transmission Fluid Change Auto:
Inspect every 30,000 miles, replace as needed or every 60,000 miles if operating under severe conditions.
Transmission Fluid Change Manual:
Inspect every 30,000 miles, replace as needed or every 60,000 miles.
Fluid Specifications
Brake Fluid Type:
DOT 3 (meeting Chrysler MS-5758)
Power Steering Fluid Type:
Chrysler Power Steering Fluid (MS-5901)
Coolant Capacity:
Approximately 10.2 Liters (10.8 Quarts)
Known Issues
Common Issues:
Potential for death wobble (requiring alignment and component checks), oil leaks from the valve cover or oil pan, exhaust manifold cracks, and HVAC blend door actuator failures.
Transfer Case Issues:
Early JK models could experience issues with the transfer case actuator or chain stretch, though the 2010 is generally more robust.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long and storied history dating back to WWII, known for its go-anywhere, do-anything capability.
Model Evolution
Wrangler Lineage:
The Wrangler is the direct descendant of the original Willys MB Jeep, evolving through the CJ series (CJ-2A, CJ-5, CJ-7, CJ-8) before the YJ, TJ, and the JK generation (2007-2018).
Jk Generation:
The 2010 model is part of the JK generation, which was a significant redesign featuring a coil-spring suspension (replacing the TJ's leaf springs), a wider track, and a more modern interior and powertrain.
Production
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Awards:
Consistently recognized for its off-road prowess by automotive publications and off-road enthusiasts.
Vehicle Awards:
While specific awards for the 2010 model might be scarce, the JK Wrangler generation received numerous accolades for its design, capability, and value over its lifecycle.
Certifications
Emissions:
Meets relevant emissions standards for the model year.