This comprehensive workshop service repair manual provides detailed instructions and technical information for maintaining and repairing Jungheinrich Electric Reach Trucks, specifically models ETM14, ETM16, ETM20, ETM25, ETV14, ETV16, ETV20, and ETV25 manufactured between August 1995 and May 1999. The manual is written in English and includes high-quality images, circuit diagrams, and step-by-step instructions to assist technicians in performing a wide range of service procedures. The manual is divided into several sections, covering various aspects of the truck's operation and maintenance. It begins with operating instructions and a technical description of the truck's components. This section provides a thorough understanding of the truck's design, functionality, and key systems. General truck data, including test and setting values, are also provided, allowing technicians to properly diagnose and adjust the truck's performance. The manual then delves into detailed maintenance procedures, covering routine inspections, lubrication, and component replacement. A dedicated section focuses on specific service manual items for the ETM/V 14-25 series, including: * **Adjustment to the neutral zone:** Ensuring proper operation and preventing unintended movement. * **Stopping distances and minimum braking:** Determining and adjusting the truck's braking performance for safety. * **Main brake cylinder (single stage):** Instructions for maintenance, repair, and replacement. * **Installation of brake tubes:** Detailed procedures for connecting and securing brake lines. * **Tightening torques for screwed connections on brake systems:** Ensuring proper assembly and preventing leaks. * **Changing of the brake fluid:** Guidance on flushing and refilling the brake system. * **Parking brakes:** Inspection, adjustment, and troubleshooting. * **Load-bearing wheel brakes:** Maintenance, repair, and replacement. * **Lifting gear, adjustment, and maintenance:** Procedures for ensuring proper operation and safe lifting. * **Test dimensions and adjustments for hoist frames with "lug-free" profiles:** Specific instructions for maintaining lifting frames. * **Testing values and settings for lifting frames with warm-rolled profiles:** Adjusting and verifying lifting frame performance. * **Length check of load chains:** Ensuring load chain integrity and preventing failure. * **Fork tines:** Inspection, repair, and replacement. * **Mounting instructions for cutting ring joints:** Properly securing and connecting components. * **Lowering brakes and line break safety devices:** Inspection, testing, and troubleshooting. * **Prevention of accidents and damage to equipment when performing servicing, checking, and repair operations on fork-lift trucks equipped with electronic components:** Important safety guidelines for working on electronic systems. * **Battery discharge monitor (EW) / operating hour meter (BZ) with LCD:** Understanding and troubleshooting these monitoring systems. * **Stacking aid (STAPHI) - fault location, adjustment, and function:** Detailed information on the stacking aid system. * **Instructions for the prevention of functional failures and damage to equipment when performing cleaning operations on fork-lift trucks:** Proper cleaning procedures to minimize damage and maintain functionality. The manual also provides a comprehensive overview of the truck's control systems, including: * **Traction Control System (ETM/V 14-25):** Understanding the system's operation, troubleshooting, and repair. * **Lift Control System (ETM/V 14-25):** Detailed information on the lifting system's operation and maintenance. * **Steering Control System (ETM/V 14-25):** Guidance on steering system maintenance and repair. Finally, the manual includes clear and detailed electrical and hydraulic diagrams, aiding technicians in understanding the flow of power and fluid within the truck. These diagrams provide valuable support for diagnosing and resolving electrical and hydraulic issues. This workshop service repair manual is an invaluable resource for technicians and mechanics responsible for maintaining and repairing Jungheinrich Electric Reach Trucks. The comprehensive information provided allows for efficient troubleshooting, accurate repair procedures, and the prevention of future problems.

The Jungheinrich Electric Reach Truck ETM14, ETM16, ETM20, ETM25, ETV14, ETV16, ETV20, and ETV25 are a series of high-performance warehouse forklifts designed for efficient and safe handling of goods in demanding environments. These reach trucks, manufactured by the renowned German company Jungheinrich, boast a range of features that cater to diverse warehousing needs. They are equipped with powerful electric motors that provide reliable and quiet operation, minimizing noise pollution and contributing to cleaner air quality in the workplace. The trucks are also designed with ergonomic controls and comfortable operator compartments, ensuring fatigue-free operation even during extended shifts. The Jungheinrich reach trucks offer a choice of mast configurations and lifting heights, allowing for optimal versatility in storage and retrieval operations. These trucks are built with safety as a top priority, incorporating features such as reliable braking systems, emergency stop buttons, and visibility enhancements for safe maneuvering in tight spaces. The Jungheinrich ETM and ETV series reach trucks are known for their durable construction, which is built to withstand the rigors of daily use. Their robust design ensures a long service life and minimizes downtime, resulting in increased productivity and cost-effectiveness. The trucks are also equipped with advanced electronics and software that provide real-time performance monitoring and diagnostics, enabling predictive maintenance and maximizing uptime. The Jungheinrich Electric Reach Trucks ETM14, ETM16, ETM20, ETM25, ETV14, ETV16, ETV20, and ETV25 are a testament to Jungheinrich's commitment to innovation, safety, and efficiency. They are ideal for a wide range of applications, from small-scale warehouses to large distribution centers, providing a reliable solution for handling goods at elevated heights with precision and ease, while contributing to a safer and more productive working environment.