This comprehensive workshop manual provides detailed instructions and illustrations for the repair and maintenance of KALMAR DCE 90-180, DCE 70-32E3, and DCE 70-35E4 forklift models.

Covering a wide range of model variations, including DCE90-6, DCE100-6, DCE120-6, DCE140-6, DCE150-6, DCE100-12, DCE120-12, DCE150-12, DCE160-6, DCE160-9, DCE160-12, DCE180-6, and DCE70-32E3, DCE70-35E4, this manual offers comprehensive guidance for various engine types: 6.057L 6-cylinder Volvo TAD650VE diesel engine, 7.145L 6-cylinder Volvo TAD750VE diesel engine, 6.702L 6-cylinder QSB6.7 diesel engine, 5.70L 6-cylinder Volvo TAD660VE diesel engine, 7.15L 6-cylinder Volvo TAD760VE diesel engine, and 6.6L 6-cylinder Caterpillar C6.6 diesel engine.

The manual also includes detailed information on transmissions, covering Dana-Spicer Off Highway TE13000, Dana-Spicer Off Highway TE17000, and ZF 3WG161 models.

Beyond engine and transmission specifics, the manual delves into various components and systems: maintenance procedures, complete machine overview, engine controls and instruments, ignition switch, accelerator system, fuel system, exhaust cleaning, air intake system, exhaust system, intercooler system, pipe and hoses, cooling system, control unit engine, start & stopping system, clutch system, transmission system, lubrication system, oil-cooler system, manual shifting, calibration system, driveline and axle, propeller shaft, brake system, power assisted brakes, parking brakes, steering system, power steering, hydraulic steering, suspension system, tires and rims, load handling system, lifting/lowering system, side shift system, spreading-tilt-levelling, load carrier system, ECU control system, electronic throttle control, frame and body system, cab and accessories, common hydraulics, battery & alternator, power supply system, electrical distribution box, communication system, hydraulic diagrams, circuit diagrams, torque specifications, and KALMAR Smart Link.

This manual serves as a valuable resource for both experienced mechanics and DIY enthusiasts, providing comprehensive step-by-step instructions and detailed illustrations to ensure effective repair and maintenance of your KALMAR forklift.

The KALMAR DCE 90-180, DCE 70-32E3, and DCE 70-35E4 forklifts are powerful and versatile machines designed for demanding industrial applications. These models belong to Kalmar's robust and reliable DCE series, known for their exceptional performance, durability, and operator comfort. The DCE 90-180 boasts a lifting capacity of 9 tonnes, while the DCE 70-32E3 and DCE 70-35E4 models offer a lifting capacity of 7 tonnes. These forklifts feature a range of customizable options, including different mast configurations, attachments, and tire types, allowing for tailored solutions to meet specific operational requirements. The DCE series is built to operate in a wide range of environments, with features like robust construction, sealed electrical components, and optional enhanced safety systems for optimal performance and safety in demanding conditions.

The DCE 90-180, DCE 70-32E3, and DCE 70-35E4 forklifts are powered by diesel engines, providing ample power and torque for heavy lifting and maneuvering. These engines are designed for fuel efficiency and low emissions, minimizing environmental impact. The forklifts are equipped with a transmission system that optimizes power delivery and fuel consumption. The ergonomic operator cabin provides a comfortable and safe working environment, featuring adjustable seats, intuitive controls, and excellent visibility. Safety features include a comprehensive safety system, including operator restraint systems, stability control systems, and optional load monitoring systems. The DCE series is also known for its ease of maintenance, with readily accessible components and comprehensive service manuals, minimizing downtime and ensuring optimal performance throughout its lifespan.