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Kawasaki 1400GTR ABS Concours 14 ABS ZG1400 Complete Workshop Service Repair Manual 2010 2011 2012

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🏷️ Basic Information Identification Make: Kawasaki Model: 1400GTR ABS Concours 14 ABS Model Code: ZG1400 Model Year: 2010, 2011, 2012 👋 Introduction Market Position Description: The Kawasaki 1400GTR ABS Concours 14 ABS is a high-performance sport-touring motorcycle, known for its potent engine, comfortable ergonomics, and advanced features, designed for long-distance touring and spirited riding. Competitive Analysis Key Competitors: BMW R1200RT, Yamaha FJR1300, Honda ST1300 Key Features Motorcycle Features: Shaft drive, integrated ABS, adjustable windscreen, comfortable seating for rider and passenger, ample luggage capacity (integrated panniers), powerful inline-four engine. Manual Benefit Owner Savings: Empowers owners to perform maintenance and repairs themselves, saving significant costs associated with dealership labor. 📋 Manual Details Coverage Areas Coverage Scope: Complete Service & Repair Procedures A-Z Page Count Estimated Page Count: Extensive (typical workshop manuals for this model are 500-700+ pages) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Detailed procedures for engine disassembly, assembly, tuning, diagnostics, lubrication, and cooling system maintenance. Fuel System: Covers fuel injection system, fuel pump, injectors, fuel filter replacement, and EVAP system diagnostics. Ignition System: Spark plug replacement, ignition coil testing, timing inspection, and ECU control. Transmission Service: Manual transmission overhaul, clutch inspection and replacement, gearbox lubrication, and shift mechanism adjustments. Drivetrain: Final drive maintenance, driveshaft inspection, universal joint servicing, and rear differential lubrication. Braking System: ABS system operation, hydraulic brake system service, caliper overhaul, brake fluid flush and replacement, disc and pad inspection. Suspension System: Front fork service (oil change, seal replacement), rear shock absorber inspection and adjustment, linkage lubrication, and wheel bearing service. Steering System: Handlebar assembly, steering stem bearing inspection and adjustment, and linkage lubrication. Electrical System: Wiring diagrams, battery maintenance, charging system (alternator, regulator/rectifier), starter motor, lighting system, and diagnostic trouble codes (DTCs). Chassis And Bodywork: Frame inspection, fairing removal and installation, seat servicing, luggage system components, and fuel tank maintenance. Cooling System: Radiator, water pump, thermostat, hoses, and coolant replacement. Exhaust System: Muffler and header pipe inspection, gasket replacement, and exhaust component mounting. Procedures Included Routine Maintenance: Oil and filter changes, air filter service, chain maintenance, brake fluid level checks, tire pressure checks. Troubleshooting Guide: Diagnostic procedures for common and uncommon issues, fault identification, and corrective actions. Engine Rebuild: Complete engine disassembly, component inspection, measurement, and reassembly procedures. Suspension Overhaul: Detailed fork and shock absorber rebuild procedures, including seal and bushing replacement. Electrical Diagnostics: Step-by-step guidance for diagnosing electrical faults using multimeter and specialized tools. ABS System Diagnostics: Specific procedures for testing and troubleshooting the Anti-lock Braking System components. Torque Specifications: Comprehensive list of torque values for all critical fasteners. Technical Depth Depth: In-depth, covering everything from basic rider maintenance to full mechanical overhauls and advanced diagnostics. Detail Level: Step-by-step instructions with clear photographic or illustrative guidance on all procedures. 📊 Manual Specifications File Format Format: PDF Compatibility: All PC & MAC Computers, tablets, mobile phones (requires Adobe Reader). Print Quality Quality: High Quality, printable pages. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: 1352cc, 4-stroke, Liquid-cooled, DOHC, 16-valve Inline-Four Bore X Stroke: 84.0 x 61.0 mm Compression Ratio: 11.0:1 Performance Horsepower Approx: Approx. 155 PS (153 hp, 114 kW) @ 8,800 rpm (claimed) Torque Approx: Approx. 136 Nm (13.9 kgf-m, 100.3 lb-ft) @ 6,200 rpm (claimed) Fuel System Fuel Delivery: Fuel Injection (FI) with two throttle bodies per cylinder (Digital Fuel Injection) Lubrication Oil Capacity W Filter: Approx. 4.0 L (4.2 US qt) Engine Management Ignition: Digital CDI 🔧 Transmission Standard Type: 6-speed, return shift Features Drive Type: Shaft Drive Fluid Type Final Drive Oil: Hypoid gear oil, API GL-5, SAE 80W-90 (or equivalent) 📐 Dimensions Exterior Overall Length: Approx. 2,290 mm (90.2 in) Overall Width: Approx. 790 mm (31.1 in) Overall Height: Approx. 1,345 mm (52.9 in) (adjustable windscreen at highest position) Weights Curb Weight: Approx. 300 kg (661 lbs) (with ABS and standard equipment) 🛡️ Safety Features Active Features ABS: Integrated ABS (Anti-lock Braking System) Passive Features Chassis Design: Monocoque frame for rigidity and weight distribution. 💡 Technology Features Infotainment Features: While primarily a functional sport-tourer, the GTR's technology focus is on rider comfort and control, including its ABS system and aerodynamic fairings. Driver Assistance ABS System: Linked ABS provides enhanced braking control under various conditions, modulating brake pressure to prevent wheel lock-up. Connectivity Diagnostics: The manual facilitates diagnosis of the ECU and associated sensors, vital for maintaining optimal engine performance and safety systems. 🔧 Maintenance Service Intervals Engine Oil Change: Every 7,500 km (4,500 miles) or 6 months, whichever comes first. Spark Plug Replacement: Every 15,000 km (9,000 miles) or 12 months. Air Filter Cleaning: Every 7,500 km (4,500 miles), replace every 15,000 km (9,000 miles). Brake Fluid Replacement: Every 2 years or as per inspection. Fluid Specifications...
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Kawasaki 1400GTR ABS Concours 14 ABS ZG1400 Complete Workshop Service Repair Manual 2010 2011 2012
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
1400GTR ABS Concours 14 ABS
Model Code:
ZG1400
Model Year:
2010, 2011, 2012
👋 Introduction
Market Position
Description:
The Kawasaki 1400GTR ABS Concours 14 ABS is a high-performance sport-touring motorcycle, known for its potent engine, comfortable ergonomics, and advanced features, designed for long-distance touring and spirited riding.
Competitive Analysis
Key Competitors:
BMW R1200RT, Yamaha FJR1300, Honda ST1300
Key Features
Motorcycle Features:
Shaft drive, integrated ABS, adjustable windscreen, comfortable seating for rider and passenger, ample luggage capacity (integrated panniers), powerful inline-four engine.
Manual Benefit
Owner Savings:
Empowers owners to perform maintenance and repairs themselves, saving significant costs associated with dealership labor.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Service & Repair Procedures A-Z
Page Count
Estimated Page Count:
Extensive (typical workshop manuals for this model are 500-700+ pages)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed procedures for engine disassembly, assembly, tuning, diagnostics, lubrication, and cooling system maintenance.
Fuel System:
Covers fuel injection system, fuel pump, injectors, fuel filter replacement, and EVAP system diagnostics.
Ignition System:
Spark plug replacement, ignition coil testing, timing inspection, and ECU control.
Transmission Service:
Manual transmission overhaul, clutch inspection and replacement, gearbox lubrication, and shift mechanism adjustments.
Drivetrain:
Final drive maintenance, driveshaft inspection, universal joint servicing, and rear differential lubrication.
Braking System:
ABS system operation, hydraulic brake system service, caliper overhaul, brake fluid flush and replacement, disc and pad inspection.
Suspension System:
Front fork service (oil change, seal replacement), rear shock absorber inspection and adjustment, linkage lubrication, and wheel bearing service.
Steering System:
Handlebar assembly, steering stem bearing inspection and adjustment, and linkage lubrication.
Electrical System:
Wiring diagrams, battery maintenance, charging system (alternator, regulator/rectifier), starter motor, lighting system, and diagnostic trouble codes (DTCs).
Chassis And Bodywork:
Frame inspection, fairing removal and installation, seat servicing, luggage system components, and fuel tank maintenance.
Cooling System:
Radiator, water pump, thermostat, hoses, and coolant replacement.
Exhaust System:
Muffler and header pipe inspection, gasket replacement, and exhaust component mounting.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter service, chain maintenance, brake fluid level checks, tire pressure checks.
Troubleshooting Guide:
Diagnostic procedures for common and uncommon issues, fault identification, and corrective actions.
Engine Rebuild:
Complete engine disassembly, component inspection, measurement, and reassembly procedures.
Suspension Overhaul:
Detailed fork and shock absorber rebuild procedures, including seal and bushing replacement.
Electrical Diagnostics:
Step-by-step guidance for diagnosing electrical faults using multimeter and specialized tools.
ABS System Diagnostics:
Specific procedures for testing and troubleshooting the Anti-lock Braking System components.
Torque Specifications:
Comprehensive list of torque values for all critical fasteners.
Technical Depth
Depth:
In-depth, covering everything from basic rider maintenance to full mechanical overhauls and advanced diagnostics.
Detail Level:
Step-by-step instructions with clear photographic or illustrative guidance on all procedures.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All PC & MAC Computers, tablets, mobile phones (requires Adobe Reader).
Print Quality
Quality:
High Quality, printable pages.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
1352cc, 4-stroke, Liquid-cooled, DOHC, 16-valve Inline-Four
Bore X Stroke:
84.0 x 61.0 mm
Compression Ratio:
11.0:1
Performance
Horsepower Approx:
Approx. 155 PS (153 hp, 114 kW) @ 8,800 rpm (claimed)
Torque Approx:
Approx. 136 Nm (13.9 kgf-m, 100.3 lb-ft) @ 6,200 rpm (claimed)
Fuel System
Fuel Delivery:
Fuel Injection (FI) with two throttle bodies per cylinder (Digital Fuel Injection)
Lubrication
Oil Capacity W Filter:
Approx. 4.0 L (4.2 US qt)
Engine Management
Ignition:
Digital CDI
🔧 Transmission
Standard
Type:
6-speed, return shift
Features
Drive Type:
Shaft Drive
Fluid Type
Final Drive Oil:
Hypoid gear oil, API GL-5, SAE 80W-90 (or equivalent)
📐 Dimensions
Exterior
Overall Length:
Approx. 2,290 mm (90.2 in)
Overall Width:
Approx. 790 mm (31.1 in)
Overall Height:
Approx. 1,345 mm (52.9 in) (adjustable windscreen at highest position)
Weights
Curb Weight:
Approx. 300 kg (661 lbs) (with ABS and standard equipment)
🛡️ Safety Features
Active Features
ABS:
Integrated ABS (Anti-lock Braking System)
Passive Features
Chassis Design:
Monocoque frame for rigidity and weight distribution.
💡 Technology Features
Infotainment
Features:
While primarily a functional sport-tourer, the GTR's technology focus is on rider comfort and control, including its ABS system and aerodynamic fairings.
Driver Assistance
ABS System:
Linked ABS provides enhanced braking control under various conditions, modulating brake pressure to prevent wheel lock-up.
Connectivity
Diagnostics:
The manual facilitates diagnosis of the ECU and associated sensors, vital for maintaining optimal engine performance and safety systems.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 km (4,500 miles) or 6 months, whichever comes first.
Spark Plug Replacement:
Every 15,000 km (9,000 miles) or 12 months.
Air Filter Cleaning:
Every 7,500 km (4,500 miles), replace every 15,000 km (9,000 miles).
Brake Fluid Replacement:
Every 2 years or as per inspection.
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or SH, ACEA A2 or A3, JASO MA or MA2
Coolant Type:
Permanent type antifreeze coolant (ethylene glycol base), mixed with distilled water at a 50/50 ratio.
Known Issues
Common Wear Items:
Clutch wear, rear drive spline lubrication (requires regular attention to prevent seizing), potential for radiator fan motor issues under heavy load.
Performance Considerations:
Early models may have benefited from ECU remapping for smoother throttle response in certain conditions, though this manual covers the stock specifications.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries has a long-standing reputation for producing high-performance and innovative motorcycles, including iconic models in various categories.
Model Evolution
Concours Lineage:
The Concours line evolved from earlier Kawasaki sport-touring platforms, with the 1400GTR representing a significant advancement in technology and performance.
Production
Manufacturing Origin:
Japan
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