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Kawasaki 1400GTR ABS Concours 14 ABS ZG1400 Complete Workshop Service Repair Manual 2010 2011 2012

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The 1400GTR ABS Concours 14 ABS, model code ZG1400, produced for the 2010, 2011, and 2012 model years, is a premier sport-touring motorcycle. Renowned for its powerful 1352cc inline-four engine, shaft drive, integrated ABS, and comfortable ergonomics, it is engineered for extended journeys and exhilarating performance. Notable features include an adjustable windscreen, ample luggage capacity with integrated panniers, and a monocoque frame design for enhanced rigidity. This motorcycle represents a significant advancement in its sport-touring lineage, offering a blend of performance, comfort, and technology. This workshop service repair manual provides complete A-Z service and repair procedures for the 1400GTR ABS Concours 14 ABS. It covers all essential systems, including detailed engine service, fuel and ignition systems, transmission, drivetrain, braking system with ABS diagnostics, suspension, steering, electrical system, and chassis. The manual includes routine maintenance schedules, troubleshooting guides, engine rebuild procedures, and technical specifications, offering step-by-step instructions with clear guidance. This comprehensive resource empowers owners and technicians to effectively maintain, diagnose, and repair the vehicle, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Kawasaki Model: 1400GTR ABS Concours 14 ABS Model Code: ZG1400 Model Year: 2010, 2011, 2012 👋 Introduction Market Position Description: The Kawasaki 1400GTR ABS Concours 14 ABS is a high-performance sport-touring motorcycle, known for its potent engine, comfortable ergonomics, and advanced features, designed for long-distance touring and spirited riding. Competitive Analysis Key Competitors: BMW R1200RT, Yamaha FJR1300, Honda ST1300 Key Features Motorcycle Features: Shaft drive, integrated ABS, adjustable windscreen, comfortable seating for rider and passenger, ample luggage capacity (integrated panniers), powerful inline-four engine. Manual Benefit Owner Savings: Empowers owners to perform maintenance and repairs themselves, saving significant costs associated with dealership labor. 📋 Manual Details Coverage Areas Coverage Scope: Complete Service & Repair Procedures A-Z Page Count Estimated Page Count: Extensive (typical workshop manuals for this model are 500-700+ pages) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Detailed procedures for engine disassembly, assembly, tuning, diagnostics, lubrication, and cooling system maintenance. Fuel System: Covers fuel injection system, fuel pump, injectors, fuel filter replacement, and EVAP system diagnostics. Ignition System: Spark plug replacement, ignition coil testing, timing inspection, and ECU control. Transmission Service: Manual transmission overhaul, clutch inspection and replacement, gearbox lubrication, and shift mechanism adjustments. Drivetrain: Final drive maintenance, driveshaft inspection, universal joint servicing, and rear differential lubrication. Braking System: ABS system operation, hydraulic brake system service, caliper overhaul, brake fluid flush and replacement, disc and pad inspection. Suspension System: Front fork service (oil change, seal replacement), rear shock absorber inspection and adjustment, linkage lubrication, and wheel bearing service. Steering System: Handlebar assembly, steering stem bearing inspection and adjustment, and linkage lubrication. Electrical System: Wiring diagrams, battery maintenance, charging system (alternator, regulator/rectifier), starter motor, lighting system, and diagnostic trouble codes (DTCs). Chassis And Bodywork: Frame inspection, fairing removal and installation, seat servicing, luggage system components, and fuel tank maintenance. Cooling System: Radiator, water pump, thermostat, hoses, and coolant replacement. Exhaust System: Muffler and header pipe inspection, gasket replacement, and exhaust component mounting. Procedures Included Routine Maintenance: Oil and filter changes, air filter service, chain maintenance, brake fluid level checks, tire pressure checks. Troubleshooting Guide: Diagnostic procedures for common and uncommon issues, fault identification, and corrective actions. Engine Rebuild: Complete engine disassembly, component inspection, measurement, and reassembly procedures. Suspension Overhaul: Detailed fork and shock absorber rebuild procedures, including seal and bushing replacement. Electrical Diagnostics: Step-by-step guidance for diagnosing electrical faults using multimeter and specialized tools. ABS System Diagnostics: Specific procedures for testing and troubleshooting the Anti-lock Braking System components. Torque Specifications: Comprehensive list of torque values for all critical fasteners. Technical Depth Depth: In-depth, covering everything from basic rider maintenance to full mechanical overhauls and advanced diagnostics. Detail Level: Step-by-step instructions with clear photographic or illustrative guidance on all procedures. 📊 Manual Specifications File Format Format: PDF Compatibility: All PC & MAC Computers, tablets, mobile phones (requires Adobe Reader). Print Quality Quality: High Quality, printable pages. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: 1352cc, 4-stroke, Liquid-cooled, DOHC, 16-valve Inline-Four Bore X Stroke: 84.0 x 61.0 mm Compression Ratio: 11.0:1 Performance Horsepower Approx: Approx. 155 PS (153 hp, 114 kW) @ 8,800 rpm (claimed) Torque Approx: Approx. 136 Nm (13.9 kgf-m, 100.3 lb-ft) @ 6,200 rpm (claimed) Fuel System Fuel Delivery: Fuel Injection (FI) with two throttle bodies per cylinder (Digital Fuel Injection) Lubrication Oil Capacity W Filter: Approx. 4.0 L (4.2 US qt) Engine Management Ignition: Digital CDI 🔧 Transmission Standard Type: 6-speed, return shift Features Drive Type: Shaft Drive Fluid Type Final Drive Oil: Hypoid gear oil, API GL-5, SAE 80W-90 (or equivalent) 📐 Dimensions Exterior Overall Length: Approx. 2,290 mm (90.2 in) Overall Width: Approx. 790 mm (31.1 in) Overall...
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Kawasaki 1400GTR ABS Concours 14 ABS ZG1400 Complete Workshop Service Repair Manual 2010 2011 2012Kawasaki 1400GTR ABS Concours 14 ABS ZG1400 Complete Workshop Service Repair Manual 2010 2011 2012Kawasaki 1400GTR ABS Concours 14 ABS ZG1400 Complete Workshop Service Repair Manual 2010 2011 2012
The 1400GTR ABS Concours 14 ABS, model code ZG1400, produced for the 2010, 2011, and 2012 model years, is a premier sport-touring motorcycle. Renowned for its powerful 1352cc inline-four engine, shaft drive, integrated ABS, and comfortable ergonomics, it is engineered for extended journeys and exhilarating performance. Notable features include an adjustable windscreen, ample luggage capacity with integrated panniers, and a monocoque frame design for enhanced rigidity. This motorcycle represents a significant advancement in its sport-touring lineage, offering a blend of performance, comfort, and technology. This workshop service repair manual provides complete A-Z service and repair procedures for the 1400GTR ABS Concours 14 ABS. It covers all essential systems, including detailed engine service, fuel and ignition systems, transmission, drivetrain, braking system with ABS diagnostics, suspension, steering, electrical system, and chassis. The manual includes routine maintenance schedules, troubleshooting guides, engine rebuild procedures, and technical specifications, offering step-by-step instructions with clear guidance. This comprehensive resource empowers owners and technicians to effectively maintain, diagnose, and repair the vehicle, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
1400GTR ABS Concours 14 ABS
Model Code:
ZG1400
Model Year:
2010, 2011, 2012
👋 Introduction
Market Position
Description:
The Kawasaki 1400GTR ABS Concours 14 ABS is a high-performance sport-touring motorcycle, known for its potent engine, comfortable ergonomics, and advanced features, designed for long-distance touring and spirited riding.
Competitive Analysis
Key Competitors:
BMW R1200RT, Yamaha FJR1300, Honda ST1300
Key Features
Motorcycle Features:
Shaft drive, integrated ABS, adjustable windscreen, comfortable seating for rider and passenger, ample luggage capacity (integrated panniers), powerful inline-four engine.
Manual Benefit
Owner Savings:
Empowers owners to perform maintenance and repairs themselves, saving significant costs associated with dealership labor.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Service & Repair Procedures A-Z
Page Count
Estimated Page Count:
Extensive (typical workshop manuals for this model are 500-700+ pages)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed procedures for engine disassembly, assembly, tuning, diagnostics, lubrication, and cooling system maintenance.
Fuel System:
Covers fuel injection system, fuel pump, injectors, fuel filter replacement, and EVAP system diagnostics.
Ignition System:
Spark plug replacement, ignition coil testing, timing inspection, and ECU control.
Transmission Service:
Manual transmission overhaul, clutch inspection and replacement, gearbox lubrication, and shift mechanism adjustments.
Drivetrain:
Final drive maintenance, driveshaft inspection, universal joint servicing, and rear differential lubrication.
Braking System:
ABS system operation, hydraulic brake system service, caliper overhaul, brake fluid flush and replacement, disc and pad inspection.
Suspension System:
Front fork service (oil change, seal replacement), rear shock absorber inspection and adjustment, linkage lubrication, and wheel bearing service.
Steering System:
Handlebar assembly, steering stem bearing inspection and adjustment, and linkage lubrication.
Electrical System:
Wiring diagrams, battery maintenance, charging system (alternator, regulator/rectifier), starter motor, lighting system, and diagnostic trouble codes (DTCs).
Chassis And Bodywork:
Frame inspection, fairing removal and installation, seat servicing, luggage system components, and fuel tank maintenance.
Cooling System:
Radiator, water pump, thermostat, hoses, and coolant replacement.
Exhaust System:
Muffler and header pipe inspection, gasket replacement, and exhaust component mounting.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter service, chain maintenance, brake fluid level checks, tire pressure checks.
Troubleshooting Guide:
Diagnostic procedures for common and uncommon issues, fault identification, and corrective actions.
Engine Rebuild:
Complete engine disassembly, component inspection, measurement, and reassembly procedures.
Suspension Overhaul:
Detailed fork and shock absorber rebuild procedures, including seal and bushing replacement.
Electrical Diagnostics:
Step-by-step guidance for diagnosing electrical faults using multimeter and specialized tools.
ABS System Diagnostics:
Specific procedures for testing and troubleshooting the Anti-lock Braking System components.
Torque Specifications:
Comprehensive list of torque values for all critical fasteners.
Technical Depth
Depth:
In-depth, covering everything from basic rider maintenance to full mechanical overhauls and advanced diagnostics.
Detail Level:
Step-by-step instructions with clear photographic or illustrative guidance on all procedures.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All PC & MAC Computers, tablets, mobile phones (requires Adobe Reader).
Print Quality
Quality:
High Quality, printable pages.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
1352cc, 4-stroke, Liquid-cooled, DOHC, 16-valve Inline-Four
Bore X Stroke:
84.0 x 61.0 mm
Compression Ratio:
11.0:1
Performance
Horsepower Approx:
Approx. 155 PS (153 hp, 114 kW) @ 8,800 rpm (claimed)
Torque Approx:
Approx. 136 Nm (13.9 kgf-m, 100.3 lb-ft) @ 6,200 rpm (claimed)
Fuel System
Fuel Delivery:
Fuel Injection (FI) with two throttle bodies per cylinder (Digital Fuel Injection)
Lubrication
Oil Capacity W Filter:
Approx. 4.0 L (4.2 US qt)
Engine Management
Ignition:
Digital CDI
🔧 Transmission
Standard
Type:
6-speed, return shift
Features
Drive Type:
Shaft Drive
Fluid Type
Final Drive Oil:
Hypoid gear oil, API GL-5, SAE 80W-90 (or equivalent)
📐 Dimensions
Exterior
Overall Length:
Approx. 2,290 mm (90.2 in)
Overall Width:
Approx. 790 mm (31.1 in)
Overall Height:
Approx. 1,345 mm (52.9 in) (adjustable windscreen at highest position)
Weights
Curb Weight:
Approx. 300 kg (661 lbs) (with ABS and standard equipment)
🛡️ Safety Features
Active Features
ABS:
Integrated ABS (Anti-lock Braking System)
Passive Features
Chassis Design:
Monocoque frame for rigidity and weight distribution.
💡 Technology Features
Infotainment
Features:
While primarily a functional sport-tourer, the GTR's technology focus is on rider comfort and control, including its ABS system and aerodynamic fairings.
Driver Assistance
ABS System:
Linked ABS provides enhanced braking control under various conditions, modulating brake pressure to prevent wheel lock-up.
Connectivity
Diagnostics:
The manual facilitates diagnosis of the ECU and associated sensors, vital for maintaining optimal engine performance and safety systems.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 km (4,500 miles) or 6 months, whichever comes first.
Spark Plug Replacement:
Every 15,000 km (9,000 miles) or 12 months.
Air Filter Cleaning:
Every 7,500 km (4,500 miles), replace every 15,000 km (9,000 miles).
Brake Fluid Replacement:
Every 2 years or as per inspection.
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or SH, ACEA A2 or A3, JASO MA or MA2
Coolant Type:
Permanent type antifreeze coolant (ethylene glycol base), mixed with distilled water at a 50/50 ratio.
Known Issues
Common Wear Items:
Clutch wear, rear drive spline lubrication (requires regular attention to prevent seizing), potential for radiator fan motor issues under heavy load.
Performance Considerations:
Early models may have benefited from ECU remapping for smoother throttle response in certain conditions, though this manual covers the stock specifications.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries has a long-standing reputation for producing high-performance and innovative motorcycles, including iconic models in various categories.
Model Evolution
Concours Lineage:
The Concours line evolved from earlier Kawasaki sport-touring platforms, with the 1400GTR representing a significant advancement in technology and performance.
Production
Manufacturing Origin:
Japan
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