Kawasaki 250R Ninja 2008-2012 Workshop Service Manual
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The Ninja 250R (model code EX250J) represents a significant offering in the entry-level sportbike segment, produced between 2008 and 2012. Drawing inspiration from larger Ninja models, it combines sporty aesthetics with accessible performance and user-friendly ergonomics, making it an ideal choice for beginner motorcyclists and those seeking an economical yet enjoyable riding experience. Engineered with a parallel-twin 249cc engine, the Ninja 250R delivers an estimated 30-34 horsepower, supported by a reliable 6-speed transmission and a lightweight chassis. Its design philosophy prioritizes a balance of performance, comfort, and the distinctive sportbike styling, solidifying its reputation as a dependable and fun motorcycle. This comprehensive workshop service manual provides detailed guidance for the maintenance, repair, and troubleshooting of the Ninja 250R from 2008 to 2012. Covering a vast array of systems, including the engine, fuel, ignition, cooling, transmission, brakes, and electrical systems, this manual offers step-by-step instructions, diagnostic procedures, and critical technical specifications. It is an essential resource for owners, mechanics, and technicians, detailing everything from routine oil changes and chain maintenance to in-depth engine rebuilds and electrical fault finding. With approximately 400-600 pages of English content, this manual ensures that users have the necessary information to keep their Ninja 250R in optimal condition. 🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 250R Model Code: EX250J Product Name: Kawasaki 250R Ninja 2008-2012 Workshop Service Manual PDF Download Codes Engine Code Identifier: EX250J 👋 Introduction Market Position Segment: Entry-level sportbike, popular for new riders and budget-conscious enthusiasts. Competitive Analysis Competitors: Honda CBR250R, Yamaha R25, Suzuki GSX250R (though some of these are later models). Key Features Design Philosophy: Sporty styling inspired by larger Ninja models, accessible performance, user-friendly ergonomics. Target Audience: Beginner motorcyclists, commuters, riders seeking an economical and fun sportbike. 📋 Manual Details Coverage Areas Year Coverage: 2008, 2009, 2010, 2011, 2012 Page Count Estimated Page Count: 400-600 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete disassembly, inspection, repair, and reassembly of engine components (cylinder head, pistons, crankshaft, valves, etc.). Fuel System: Carburetor(s) tuning, cleaning, and rebuilding; fuel pump operation; fuel lines; fuel tank inspection and maintenance. Ignition System: Spark plugs, ignition coils, CDI unit, wiring diagrams. Cooling System: Radiator, coolant, water pump, fan operation, hoses. Transmission: Clutch operation, gear shifting mechanism, transmission disassembly and reassembly, lubrication. Frame And Suspension: Front fork disassembly, service, and adjustment; rear shock absorber inspection and replacement; frame integrity checks. Brakes: Front and rear brake caliper service, pad replacement, master cylinder overhaul, hydraulic fluid bleeding, brake line inspection. Electrical System: Battery maintenance, starter motor, alternator, lighting system, horn, wiring diagrams, fuse identification, troubleshooting electrical faults. Wheels And Tires: Tire pressure, tread wear inspection, wheel bearing maintenance, spoke tension adjustment (if applicable). Bodywork And Trim: Fairing removal and installation, seat maintenance, handlebar adjustments. Lubrication System: Oil pump, oil filter, oil passages, oil type specifications. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug checks, chain adjustment and lubrication, brake fluid flushes. Troubleshooting: Diagnostic procedures for common mechanical and electrical issues, fault finding charts. Repair: Step-by-step instructions for component removal, replacement, and repair. Rebuilds: Detailed procedures for engine and transmission overhauls. Adjustments: Carburetor synchronization, idle speed adjustment, chain slack adjustment, suspension adjustments. Wiring Diagrams: Comprehensive electrical system schematics. Technical Depth Level Of Detail: Comprehensive workshop level, suitable for professional technicians and advanced DIY mechanics. Diagnostic Capabilities: In-depth diagnostic procedures and specifications for identifying and resolving issues. Torque Specifications: Precise torque values for all critical fasteners. Clearances And Tolerances: Specifications for engine component clearances, piston ring gap, bearing tolerances. Special Tools: Identification of special tools required for specific procedures. 📊 Manual Specifications File Format Format: PDF Searchable Text: Likely searchable (depends on scan quality) Print Quality Quality: Digital format, quality dependent on original publication and scan. Binding Type Binding: Not applicable (PDF download) Paper Type Paper Type: Not applicable (PDF download) ⚙️ Engine Specifications Primary Engine Configuration: Inline-twin (parallel-twin) Displacement: 249 cc Bore X Stroke: 55.0 x 52.4 mm Compression Ratio: 11.0:1 Valvetrain: DOHC, 8 valves Performance Horsepower Est: 30-34 hp @ 10,500 rpm Torque Est: 16-18 lb-ft @ 8,000 rpm Fuel System Carburetion: Dual Keihin CVK34 carburetors Fuel Capacity: 18 L (4.8 US gal) 🔧 Transmission Standard Type: 6-speed constant mesh Optional Type: N/A Features Clutch Type: Wet multi-disc Final Drive: Sealed chain 📐 Dimensions Exterior Overall Length: 2009 mm (79.1 in) Overall Width: 750 mm (29.5 in) Overall Height: 1105 mm (43.5 in) Wheelbase: 1370 mm (53.9 in) Ground Clearance: 155 mm (6.1 in) Weights Dry Weight: 152 kg (335.1 lbs) Curb Weight: 169 kg (372.6 lbs) 🛡️ Safety Features Ratings ABS: Optional (available on some models/markets) Active Features Braking System: Dual-piston front caliper with 290mm disc; single-piston rear caliper with 220mm disc. Passive Features Lighting: Halogen headlight, LED taillight. 💡 Technology Features Infotainment Display: Analog...
The Ninja 250R (model code EX250J) represents a significant offering in the entry-level sportbike segment, produced between 2008 and 2012. Drawing inspiration from larger Ninja models, it combines sporty aesthetics with accessible performance and user-friendly ergonomics, making it an ideal choice for beginner motorcyclists and those seeking an economical yet enjoyable riding experience. Engineered with a parallel-twin 249cc engine, the Ninja 250R delivers an estimated 30-34 horsepower, supported by a reliable 6-speed transmission and a lightweight chassis. Its design philosophy prioritizes a balance of performance, comfort, and the distinctive sportbike styling, solidifying its reputation as a dependable and fun motorcycle.
This comprehensive workshop service manual provides detailed guidance for the maintenance, repair, and troubleshooting of the Ninja 250R from 2008 to 2012. Covering a vast array of systems, including the engine, fuel, ignition, cooling, transmission, brakes, and electrical systems, this manual offers step-by-step instructions, diagnostic procedures, and critical technical specifications. It is an essential resource for owners, mechanics, and technicians, detailing everything from routine oil changes and chain maintenance to in-depth engine rebuilds and electrical fault finding. With approximately 400-600 pages of English content, this manual ensures that users have the necessary information to keep their Ninja 250R in optimal condition.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Ninja 250R
Model Code:
EX250J
Product Name:
Kawasaki 250R Ninja 2008-2012 Workshop Service Manual PDF Download
Codes
Engine Code Identifier:
EX250J
👋 Introduction
Market Position
Segment:
Entry-level sportbike, popular for new riders and budget-conscious enthusiasts.
Competitive Analysis
Competitors:
Honda CBR250R, Yamaha R25, Suzuki GSX250R (though some of these are later models).
Comprehensive workshop level, suitable for professional technicians and advanced DIY mechanics.
Diagnostic Capabilities:
In-depth diagnostic procedures and specifications for identifying and resolving issues.
Torque Specifications:
Precise torque values for all critical fasteners.
Clearances And Tolerances:
Specifications for engine component clearances, piston ring gap, bearing tolerances.
Special Tools:
Identification of special tools required for specific procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Likely searchable (depends on scan quality)
Print Quality
Quality:
Digital format, quality dependent on original publication and scan.
Binding Type
Binding:
Not applicable (PDF download)
Paper Type
Paper Type:
Not applicable (PDF download)
⚙️ Engine Specifications
Primary Engine
Configuration:
Inline-twin (parallel-twin)
Displacement:
249 cc
Bore X Stroke:
55.0 x 52.4 mm
Compression Ratio:
11.0:1
Valvetrain:
DOHC, 8 valves
Performance
Horsepower Est:
30-34 hp @ 10,500 rpm
Torque Est:
16-18 lb-ft @ 8,000 rpm
Fuel System
Carburetion:
Dual Keihin CVK34 carburetors
Fuel Capacity:
18 L (4.8 US gal)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Type:
N/A
Features
Clutch Type:
Wet multi-disc
Final Drive:
Sealed chain
📐 Dimensions
Exterior
Overall Length:
2009 mm (79.1 in)
Overall Width:
750 mm (29.5 in)
Overall Height:
1105 mm (43.5 in)
Wheelbase:
1370 mm (53.9 in)
Ground Clearance:
155 mm (6.1 in)
Weights
Dry Weight:
152 kg (335.1 lbs)
Curb Weight:
169 kg (372.6 lbs)
🛡️ Safety Features
Ratings
ABS:
Optional (available on some models/markets)
Active Features
Braking System:
Dual-piston front caliper with 290mm disc; single-piston rear caliper with 220mm disc.
Passive Features
Lighting:
Halogen headlight, LED taillight.
💡 Technology Features
Infotainment
Display:
Analog tachometer, digital speedometer, odometer, trip meter, clock.
Driver Assistance
ABS:
Optional ABS system available on select models for enhanced braking control.
Connectivity
Phone Integration:
N/A (basic motorcycle electronics)
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-4,000 miles (5,000-6,000 km) or 6 months, whichever comes first.
Air Filter Inspection:
Every 3,000-4,000 miles (5,000-6,000 km).
Spark Plug Replacement:
Every 7,500-10,000 miles (12,000-16,000 km).
Chain Maintenance:
Lubricate and adjust every 500-1,000 miles (800-1,600 km).
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 (or viscosity recommended by ambient temperature).
Engine Oil Capacity:
1.7 L (1.8 US qt) without filter change; 1.9 L (2.0 US qt) with filter change.
Coolant Type:
Kawasaki Performance Enhancer Coolant (ethylene glycol-based) or equivalent; 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4
Known Issues
Carburetor Sync:
Carburetors can sometimes require synchronization for optimal performance and smooth idle.
Stalling At Idle:
May occur due to carburetor issues, vacuum leaks, or incorrect idle speed settings.
Chain Wear:
Regular lubrication and adjustment are crucial to prevent premature chain and sprocket wear.
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
Kawasaki Heavy Industries is a diversified engineering company with a strong legacy in motorcycle manufacturing, known for performance and innovation.
Model Evolution
Previous Generation:
The Ninja 250R has a long lineage, with this generation (EX250J) being a significant update from its predecessors, featuring improved styling and updated components.
Subsequent Generation:
Succeeded by the Ninja 300 (EX300) in many markets.
Production
Manufacturing Location:
Thailand (commonly for global markets)
🏆 Awards & Recognition
Recognitions
Market Perception:
Widely recognized as a reliable, affordable, and fun entry-level sportbike.
Ratings
Consumer Reviews:
Generally positive for its performance relative to its price point and suitability for new riders.