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Kawasaki GTR1400 2012 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: GTR1400 Year: 2012 Model Code: Concours 14 / GTR1400A (specific sub-model codes may vary by region, e.g., ZGT40A) 👋 Introduction Market Position Segment: Sport-touring motorcycle Target Audience: Touring riders, sportbike enthusiasts seeking comfort and performance on long distances Competitive Analysis Key Competitors: BMW R 1200 RT, Yamaha FJR1300, Honda ST1300 (depending on region and specific model year comparisons) Key Features Primary Selling Points: Powerful engine, comfortable ergonomics, advanced technology, excellent wind protection, luggage carrying capability Manual Value Proposition: Enables owners to perform comprehensive maintenance and repairs, saving on dealership costs and ensuring optimal vehicle performance. 📋 Manual Details Coverage Areas Model Variants Covered: All styles of the 2012 Kawasaki GTR1400 Page Count Estimated Page Count: Hundreds (specific count not provided, but described as extensive) Manual Type Type: Workshop Service Repair Manual (Official Factory) Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, inspection, repair, and reassembly Transmission: Clutch, gearbox, final drive inspection and service Fuel System: Fuel injection system, fuel pump, injectors, throttle body maintenance Cooling System: Radiator, coolant flow, thermostat, fan operation Electrical System: Ignition system, charging system, lighting, starter, ECU, diagnostics, wiring diagrams Brakes: Hydraulic system, ABS, brake pad replacement, caliper service Suspension: Front fork (USD) and rear monoshock absorber service, adjustments Chassis: Frame, steering system, wheel bearings, swingarm service Bodywork: Fairings, seats, storage compartments, panel removal and installation Procedures Included Maintenance: Routine maintenance, lubrication, adjustments, fluid changes Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation Repair: Step-by-step repair procedures for all major components and systems Rebuilds: Comprehensive rebuild procedures for engine, transmission, and suspension components Technical Depth Depth: Complete disassembly and reassembly, detailed specifications, torque values, clearances Diagnostic Capabilities: Advanced electrical system diagnostics with detailed wiring diagrams and troubleshooting charts 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable without any restriction (full document or selected pages) Binding Type Binding Type: Digital Download (typically printed by user) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 16-valve Inline-four Displacement: 1352 cc Bore X Stroke: 84.0 x 61.0 mm Compression Ratio: 11.2:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Approx: Approximately 155 PS (152.9 hp; 114 kW) at 8,800 rpm (at crank, figures vary slightly by region/tuning) Torque Approx: Approximately 136 Nm (13.9 kgf⋅m; 100.3 lb⋅ft) at 6,200 rpm (at crank) Fuel System Fuel Delivery: Fuel Injection, DFI (Digital Fuel Injection) with Dual Throttle Valves Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 🔧 Transmission Standard Type: 6-speed constant mesh, return type Features Clutch: Wet, multiple disc Final Drive: Shaft drive 📐 Dimensions Exterior Length Approx: 2,230 mm (87.8 in) Width Approx: 790 mm (31.1 in) Height Approx: 1,350 mm (53.1 in) Wheelbase Approx: 1,520 mm (59.8 in) Weights Curb Weight Approx: 300 kg (661.4 lbs) Fuel Tank Capacity: 20.0 L (5.3 US gal) 🛡️ Safety Features Ratings ABS: Standard (likely K-ACT - Kawasaki Advanced Coactive-braking Technology) Active Features Traction Control: Not explicitly standard on all 2012 models, but a potential feature on higher trims or later iterations. Manual will cover its diagnostics if present. Braking System: Dual 310mm petal discs with four-piston calipers (front), Single 270mm petal disc with two-piston caliper (rear) Passive Features Lighting: Halogen headlights, LED taillight 💡 Technology Features Infotainment Audio System: Some models may be equipped with an integrated audio system; manual will detail its operation and troubleshooting if applicable. Driver Assistance ABS: Kawasaki Advanced Coactive-braking Technology (K-ACT) is a significant feature, integrating front and rear brake systems. Connectivity ECU Diagnostics: The manual provides detailed information for ECU diagnostics and potential re-flashing procedures if supported. Other Features Adjustable Windscreen: Electrically adjustable windscreen (on some trims) will have its operational details covered. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 km (3,700 miles) or 6 months, whichever comes first (refer to manual for exact specification). Valve Clearance Check: Typically every 24,000 km (15,000 miles) (refer to manual for exact specification). Fluid Specifications Engine Oil Type: SAE 10W-40, API SG or SH, JASO MA (refer to manual for exact specification and capacity). Coolant: Permanent type antifreeze coolant, mixture of 50% ethylene glycol and 50% deionized water (refer to manual for exact specification and capacity). Brake Fluid: DOT 4 (refer to manual for exact specification and fluid type for ABS/non-ABS systems if applicable). Final Drive Oil: Hypoid gear oil SAE 80 API GL-4 (refer to manual for exact specification and capacity). Known Issues Common Wear Items: Tires, brake pads, clutch plates, chain/sprockets (though shaft drive eliminates chain wear), spark plugs. Potential Issues Covered: The manual will provide procedures for diagnosing and repairing potential issues such as fuel system glitches, electrical gremlins, or engine performance anomalies. 📚 Vehicle History Brand Heritage Kawasaki Motorcycles: Kawasaki Heavy Industries'...
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Kawasaki GTR1400 2012 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
GTR1400
Year:
2012
Model Code:
Concours 14 / GTR1400A (specific sub-model codes may vary by region, e.g., ZGT40A)
👋 Introduction
Market Position
Segment:
Sport-touring motorcycle
Target Audience:
Touring riders, sportbike enthusiasts seeking comfort and performance on long distances
Competitive Analysis
Key Competitors:
BMW R 1200 RT, Yamaha FJR1300, Honda ST1300 (depending on region and specific model year comparisons)
Key Features
Primary Selling Points:
Powerful engine, comfortable ergonomics, advanced technology, excellent wind protection, luggage carrying capability
Manual Value Proposition:
Enables owners to perform comprehensive maintenance and repairs, saving on dealership costs and ensuring optimal vehicle performance.
📋 Manual Details
Coverage Areas
Model Variants Covered:
All styles of the 2012 Kawasaki GTR1400
Page Count
Estimated Page Count:
Hundreds (specific count not provided, but described as extensive)
Manual Type
Type:
Workshop Service Repair Manual (Official Factory)
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, inspection, repair, and reassembly
Transmission:
Clutch, gearbox, final drive inspection and service
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body maintenance
Cooling System:
Radiator, coolant flow, thermostat, fan operation
Electrical System:
Ignition system, charging system, lighting, starter, ECU, diagnostics, wiring diagrams
Brakes:
Hydraulic system, ABS, brake pad replacement, caliper service
Suspension:
Front fork (USD) and rear monoshock absorber service, adjustments
Chassis:
Frame, steering system, wheel bearings, swingarm service
Bodywork:
Fairings, seats, storage compartments, panel removal and installation
Procedures Included
Maintenance:
Routine maintenance, lubrication, adjustments, fluid changes
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation
Repair:
Step-by-step repair procedures for all major components and systems
Rebuilds:
Comprehensive rebuild procedures for engine, transmission, and suspension components
Technical Depth
Depth:
Complete disassembly and reassembly, detailed specifications, torque values, clearances
Diagnostic Capabilities:
Advanced electrical system diagnostics with detailed wiring diagrams and troubleshooting charts
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable without any restriction (full document or selected pages)
Binding Type
Binding Type:
Digital Download (typically printed by user)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 16-valve Inline-four
Displacement:
1352 cc
Bore X Stroke:
84.0 x 61.0 mm
Compression Ratio:
11.2:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower Approx:
Approximately 155 PS (152.9 hp; 114 kW) at 8,800 rpm (at crank, figures vary slightly by region/tuning)
Torque Approx:
Approximately 136 Nm (13.9 kgf⋅m; 100.3 lb⋅ft) at 6,200 rpm (at crank)
Fuel System
Fuel Delivery:
Fuel Injection, DFI (Digital Fuel Injection) with Dual Throttle Valves
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
🔧 Transmission
Standard
Type:
6-speed constant mesh, return type
Features
Clutch:
Wet, multiple disc
Final Drive:
Shaft drive
📐 Dimensions
Exterior
Length Approx:
2,230 mm (87.8 in)
Width Approx:
790 mm (31.1 in)
Height Approx:
1,350 mm (53.1 in)
Wheelbase Approx:
1,520 mm (59.8 in)
Weights
Curb Weight Approx:
300 kg (661.4 lbs)
Fuel Tank Capacity:
20.0 L (5.3 US gal)
🛡️ Safety Features
Ratings
ABS:
Standard (likely K-ACT - Kawasaki Advanced Coactive-braking Technology)
Active Features
Traction Control:
Not explicitly standard on all 2012 models, but a potential feature on higher trims or later iterations. Manual will cover its diagnostics if present.
Braking System:
Dual 310mm petal discs with four-piston calipers (front), Single 270mm petal disc with two-piston caliper (rear)
Passive Features
Lighting:
Halogen headlights, LED taillight
💡 Technology Features
Infotainment
Audio System:
Some models may be equipped with an integrated audio system; manual will detail its operation and troubleshooting if applicable.
Driver Assistance
ABS:
Kawasaki Advanced Coactive-braking Technology (K-ACT) is a significant feature, integrating front and rear brake systems.
Connectivity
ECU Diagnostics:
The manual provides detailed information for ECU diagnostics and potential re-flashing procedures if supported.
Other Features
Adjustable Windscreen:
Electrically adjustable windscreen (on some trims) will have its operational details covered.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 km (3,700 miles) or 6 months, whichever comes first (refer to manual for exact specification).
Valve Clearance Check:
Typically every 24,000 km (15,000 miles) (refer to manual for exact specification).
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or SH, JASO MA (refer to manual for exact specification and capacity).
Coolant:
Permanent type antifreeze coolant, mixture of 50% ethylene glycol and 50% deionized water (refer to manual for exact specification and capacity).
Brake Fluid:
DOT 4 (refer to manual for exact specification and fluid type for ABS/non-ABS systems if applicable).
Final Drive Oil:
Hypoid gear oil SAE 80 API GL-4 (refer to manual for exact specification and capacity).
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates, chain/sprockets (though shaft drive eliminates chain wear), spark plugs.
Potential Issues Covered:
The manual will provide procedures for diagnosing and repairing potential issues such as fuel system glitches, electrical gremlins, or engine performance anomalies.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries' motorcycle division is known for performance-oriented motorcycles across various categories, including sportbikes, cruisers, and touring machines.
Model Evolution
Concours Lineage:
The GTR1400 (Concours 14 in North America) is the successor to the Concours GTR1000, evolving into a more powerful, technologically advanced, and refined sport-tourer.
Production
Production Years:
First introduced in 2007, with the 2012 model representing an evolution of the original platform.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
While specific awards for the 2012 model are not universally documented, the Concours 14 line is generally recognized for its performance and touring capabilities.
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