Kawasaki GTR1400 2010 Workshop Service Repair Manual
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The 2010 GTR1400 is a sophisticated sport-touring motorcycle designed for long-distance travel and comfortable commuting, blending the performance of a sportbike with the practicality and comfort required for extended journeys. Built by Kawasaki, this model features a powerful liquid-cooled, 4-stroke, DOHC, 16-valve V-twin engine with a displacement of 1352 cc, producing approximately 155 horsepower and 100 lb-ft of torque. Notable engineering highlights include its digital fuel injection system, shaft drive, assist and slipper clutch, and a linked triple disc braking system, often complemented by ABS on equipped models. Its design philosophy prioritizes a comfortable riding position, an adjustable windscreen, and integrated panniers, making it a capable competitor in the sport-touring segment against models like the BMW R1200RT and Yamaha FJR1300. This workshop service repair manual provides comprehensive guidance for the 2010 GTR1400, written in English and presented in a printable format. It covers a wide array of critical areas essential for maintaining and repairing the motorcycle, including detailed procedures for engine mechanicals, fuel and cooling systems, transmission and drivetrain, electrical systems, chassis, suspension, and braking systems. The manual offers step-by-step instructions for scheduled maintenance, troubleshooting complex issues, complete disassembly and reassembly, and includes vital technical specifications and torque values, as well as detailed wiring diagrams. This resource is invaluable for owners, mechanics, and technicians seeking to ensure the optimal performance, reliability, and longevity of their GTR1400. 🏷️ Basic Information Identification Make: Kawasaki Model: GTR1400 Year: 2010 Codes Vin Prefix: JKAKZCA1xA... 👋 Introduction Market Position Segment: Sport Touring Motorcycle Competitive Analysis Competitors: BMW R1200RT, Yamaha FJR1300, Honda ST1300 Key Features Riding Purpose: Long-distance touring, sport touring, comfortable commuting Design Philosophy: Combines sports-bike performance with touring comfort and practicality 📋 Manual Details Coverage Areas Primary Coverage: North America (implied by general availability, specific regional variants not mentioned) Page Count Estimated Pages: Hundreds of pages (specific count not provided, indicating a comprehensive document) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, and component inspection Fuel System: Fuel injection system, throttle bodies, fuel pump, injectors Cooling System: Radiator, cooling fan, water pump, coolant flow Exhaust System: Exhaust manifold, catalytic converter, muffler Transmission Drivetrain: Clutch operation, gearbox components, final drive Electrical System: Ignition system, charging system, lighting, starting system, sensors, ECU Chassis Suspension: Front fork (USD), rear shock absorber, swingarm, steering system Braking System: Front and rear brake calipers, master cylinders, ABS (if equipped) Wheels Tires: Wheel specifications, tire fitment, bearing maintenance Bodywork Fairings: Fairing removal, installation, and component care Control Systems: Throttle cables, clutch cables, brake lines Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, adjustments Troubleshooting: Diagnostic procedures for common and complex issues Repair: Step-by-step repair instructions for all major components Disassembly Assembly: Complete disassembly and reassembly guides Wiring Diagrams: Detailed electrical wiring diagrams for easy diagnosis Specifications Torques: Crucial torque specifications for all fasteners and components Technical Depth Depth: Complete factory-level repair and diagnostic information suitable for both DIY and professional mechanics 📊 Manual Specifications File Format Format: PDF Print Quality Printable: Yes, without restriction Binding Type Binding: Not applicable (digital download) Paper Type Paper Type: Not applicable (digital download) Software Requirements Reader: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, 4-stroke, DOHC, 16-valve, V-twin Displacement: 1352 cc Bore X Stroke: 102.0 x 81.5 mm Compression Ratio: 11.2:1 Performance Horsepower: Approximately 155 hp (at crankshaft, specific 2010 figure may vary slightly) Torque: Approximately 100 lb-ft (at crankshaft, specific 2010 figure may vary slightly) Fuel System System: Digital Fuel Injection (DFI) with dual 40mm throttle bodies Fuel Type: Unleaded gasoline (91 octane or higher recommended) Lubrication System: Forced lubrication, wet sump Ignition System: Digital CDI with electronic advance Starting System: Electric starter 🔧 Transmission Standard Type: 6-speed constant mesh Optional Type: Not applicable (standard 6-speed) Features Clutch: Wet, multiple-disc, assist & slipper clutch Final Drive: Shaft drive 📐 Dimensions Exterior Length: 2260 mm (89.0 in) Width: 790 mm (31.1 in) Height: 1365 mm (53.7 in) (without mirrors) Wheelbase: 1520 mm (59.8 in) Ground Clearance: 135 mm (5.3 in) Weights Curb Weight: Approximately 275 kg (606 lbs) Fuel Capacity: 26 Liters (6.9 US gal) 🛡️ Safety Features Ratings ABS: Available (ABS models equipped) Active Features Braking: Linked triple disc brakes with radial-mount calipers (front), single disc (rear) Lighting: Halogen headlights, LED taillight 💡 Technology Features Infotainment Features: Adjustable windscreen (manual or electric depending on specific market/trim), integrated panniers (standard) Driver Assistance ABS: Anti-lock Braking System (ABS) is a key safety and convenience feature on equipped models. Connectivity Accessories: Pre-wired for accessory power outlets, often compatible with GPS systems and heated grips. 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 6 months Valve Clearance Check: Every 24,000 km (15,000 miles) Spark Plug Replacement: Every 24,000 km (15,000 miles) Fluid...
The 2010 GTR1400 is a sophisticated sport-touring motorcycle designed for long-distance travel and comfortable commuting, blending the performance of a sportbike with the practicality and comfort required for extended journeys. Built by Kawasaki, this model features a powerful liquid-cooled, 4-stroke, DOHC, 16-valve V-twin engine with a displacement of 1352 cc, producing approximately 155 horsepower and 100 lb-ft of torque. Notable engineering highlights include its digital fuel injection system, shaft drive, assist and slipper clutch, and a linked triple disc braking system, often complemented by ABS on equipped models. Its design philosophy prioritizes a comfortable riding position, an adjustable windscreen, and integrated panniers, making it a capable competitor in the sport-touring segment against models like the BMW R1200RT and Yamaha FJR1300.
This workshop service repair manual provides comprehensive guidance for the 2010 GTR1400, written in English and presented in a printable format. It covers a wide array of critical areas essential for maintaining and repairing the motorcycle, including detailed procedures for engine mechanicals, fuel and cooling systems, transmission and drivetrain, electrical systems, chassis, suspension, and braking systems. The manual offers step-by-step instructions for scheduled maintenance, troubleshooting complex issues, complete disassembly and reassembly, and includes vital technical specifications and torque values, as well as detailed wiring diagrams. This resource is invaluable for owners, mechanics, and technicians seeking to ensure the optimal performance, reliability, and longevity of their GTR1400.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
GTR1400
Year:
2010
Codes
Vin Prefix:
JKAKZCA1xA...
👋 Introduction
Market Position
Segment:
Sport Touring Motorcycle
Competitive Analysis
Competitors:
BMW R1200RT, Yamaha FJR1300, Honda ST1300
Key Features
Riding Purpose:
Long-distance touring, sport touring, comfortable commuting
Design Philosophy:
Combines sports-bike performance with touring comfort and practicality
📋 Manual Details
Coverage Areas
Primary Coverage:
North America (implied by general availability, specific regional variants not mentioned)
Page Count
Estimated Pages:
Hundreds of pages (specific count not provided, indicating a comprehensive document)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, and component inspection
Diagnostic procedures for common and complex issues
Repair:
Step-by-step repair instructions for all major components
Disassembly Assembly:
Complete disassembly and reassembly guides
Wiring Diagrams:
Detailed electrical wiring diagrams for easy diagnosis
Specifications Torques:
Crucial torque specifications for all fasteners and components
Technical Depth
Depth:
Complete factory-level repair and diagnostic information suitable for both DIY and professional mechanics
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printable:
Yes, without restriction
Binding Type
Binding:
Not applicable (digital download)
Paper Type
Paper Type:
Not applicable (digital download)
Software Requirements
Reader:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, 4-stroke, DOHC, 16-valve, V-twin
Displacement:
1352 cc
Bore X Stroke:
102.0 x 81.5 mm
Compression Ratio:
11.2:1
Performance
Horsepower:
Approximately 155 hp (at crankshaft, specific 2010 figure may vary slightly)
Torque:
Approximately 100 lb-ft (at crankshaft, specific 2010 figure may vary slightly)
Fuel System
System:
Digital Fuel Injection (DFI) with dual 40mm throttle bodies
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Lubrication
System:
Forced lubrication, wet sump
Ignition
System:
Digital CDI with electronic advance
Starting
System:
Electric starter
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Type:
Not applicable (standard 6-speed)
Features
Clutch:
Wet, multiple-disc, assist & slipper clutch
Final Drive:
Shaft drive
📐 Dimensions
Exterior
Length:
2260 mm (89.0 in)
Width:
790 mm (31.1 in)
Height:
1365 mm (53.7 in) (without mirrors)
Wheelbase:
1520 mm (59.8 in)
Ground Clearance:
135 mm (5.3 in)
Weights
Curb Weight:
Approximately 275 kg (606 lbs)
Fuel Capacity:
26 Liters (6.9 US gal)
🛡️ Safety Features
Ratings
ABS:
Available (ABS models equipped)
Active Features
Braking:
Linked triple disc brakes with radial-mount calipers (front), single disc (rear)
Lighting:
Halogen headlights, LED taillight
💡 Technology Features
Infotainment
Features:
Adjustable windscreen (manual or electric depending on specific market/trim), integrated panniers (standard)
Driver Assistance
ABS:
Anti-lock Braking System (ABS) is a key safety and convenience feature on equipped models.
Connectivity
Accessories:
Pre-wired for accessory power outlets, often compatible with GPS systems and heated grips.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months
Valve Clearance Check:
Every 24,000 km (15,000 miles)
Spark Plug Replacement:
Every 24,000 km (15,000 miles)
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA recommended (e.g., KAWASAKI OIL 10W-40)
Engine Oil Capacity:
3.9 L (4.1 US qt) with filter change
Coolant Type:
High-quality ethylene glycol based coolant, 50% mixture with distilled water
Brake Fluid Type:
DOT 4
Final Drive Oil Type:
SAE 80 API GL-4 hypoid gear oil
Known Issues
Common Complaints:
Some owners have reported slight vibration at certain RPMs, occasional fuel injector cleaning, and early wear on the exhaust baffles.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kawasaki Heavy Industries Motorcycle & Engine Company
Model Evolution
Predecessor:
GTR1000 (Concours)
Key Updates 2010:
The 2010 model is part of the second generation of the GTR1400 (introduced as the 1400GTR in 2007), often featuring minor refinements and electronic updates over its initial release.
Production
Production Years:
2007-Present (with updates)
🏆 Awards & Recognition
Recognitions
Awards Or Accolades:
While specific awards for the 2010 model year are not explicitly detailed in the product info, the GTR1400 line is generally recognized for its blend of performance and touring capabilities within the sport-touring segment.