🏷️ Basic Information Identification Make: Kawasaki Model: Mule 600 / Mule 610 Model Code: KAF400 Year: 2005 Generation Generation Identifier: First Generation (Mule 600/610 Series) 👋 Introduction Market Position Vehicle Segment: Compact Utility Vehicle (UTV) / Side-by-Side (SxS) Target Audience: Farm, ranch, recreational, and light industrial users Competitive Analysis Competitors: John Deere Gator, Polaris Ranger, Cub Cadet Volunteer Key Features Manual Benefit 1: Empowers DIY repairs, reducing labor costs Manual Benefit 2: Provides expert knowledge for efficient troubleshooting Manual Benefit 3: Ensures proper maintenance for longevity and performance Manual Format Advantage: Digital format offers portability and cost-effectiveness (print only what's needed) 📋 Manual Details Coverage Areas Primary Coverage: Mechanical Repair, Maintenance, and Diagnostics Secondary Coverage: Electrical System, Chassis, and Bodywork Page Count Estimated Page Count: Approximately 300-500 pages (typical for this model and scope) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Full Engine Top End, Engine Bottom End, Engine Lubrication System, Engine Removal/Installation Drivetrain: Converter System, Transmission, Final Drive Chassis And Suspension: Wheels/Tires, Brakes, Suspension, Steering, Frame Electrical: Electrical System Fuel System: Fuel System (appears twice in provided list, assuming comprehensive coverage) Procedures Included Maintenance: Periodic Maintenance, Quick Reference Guide for Maintenance Troubleshooting Diagnostics: Trouble shooting and diagnose mechanical and other problems Repair: Detailed step-by-step repair instructions for all covered systems Special Procedures: Engine Removal/Installation, Converter System Service Technical Depth Depth: Comprehensive, suitable for novices and experienced technicians Diagnostic Tools: Implicitly covers diagnostic procedures and information Illustrations: Detailed diagrams and photos Supplementary Info: Exploded Views, Appendix 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text (standard for well-created PDFs) Print Quality Printability: Printable pages as needed Illustration Quality: High-quality diagrams and photographs suitable for print Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Recommendation: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Family: Kawasaki FE Series Engine Type: 4-stroke, OHV, V-Twin, Air-cooled Gasoline Engine Engine Displacement: 401 cc (24.47 cubic inches) Bore X Stroke: 64.0 mm x 62.0 mm Compression Ratio: 8.3:1 Performance Horsepower: Approx. 11.8 HP @ 3,400 RPM (typical for the FE200/210 variant used) Torque: Approx. 20.3 lb-ft @ 2,400 RPM (typical for the FE200/210 variant used) Fuel System Fuel Delivery: Carburetor (Mikuni VM-type, specific model may vary) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 4.0 US gallons (15.1 L) Lubrication System Oil Type: SAE 10W-40 API SG or higher (verify specific classification in manual) Oil Capacity: 1.4 US qt (1.3 L) without filter change, 1.5 US qt (1.4 L) with filter change (verify exact capacity) Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) Cooling System Cooling Method: Forced Air Cooling 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with De-Carbonizer Belt Features Drive Modes: 2WD / 4WD selectable Gear Selection: Forward, Neutral, Reverse Final Drive Final Drive Type: Shaft Drive with Bevel Gear Differential Fluid Specifications Cvt Fluid Type: Specific Kawasaki CVT Fluid or equivalent (refer to manual for precise specification) Final Drive Oil Type: SAE 80 API GL-4 Hypoid Gear Oil (verify) Fluid Capacity Final Drive Oil Capacity: Approx. 0.3 US qt (0.3 L) (verify) 📐 Dimensions Exterior Overall Length: Approx. 96.3 inches (2445 mm) Overall Width: Approx. 51.2 inches (1300 mm) Overall Height: Approx. 73.6 inches (1870 mm) Cargo Bed Length: Approx. 30.7 inches (780 mm) Bed Width: Approx. 36.2 inches (920 mm) Bed Depth: Approx. 7.9 inches (200 mm) Cargo Bed Capacity: 220 lbs (100 kg) Weights Curb Weight: Approx. 827 lbs (375 kg) Towing Capacity: 700 lbs (317.5 kg) Payload Capacity: 816 lbs (370 kg) Wheels And Tires Front Tire Size: AT20 x 7-10 (standard) Rear Tire Size: AT20 x 10-8 (standard) Wheelbase: Approx. 49.4 inches (1255 mm) Ground Clearance: Approx. 6.1 inches (155 mm) 🛡️ Safety Features Ratings Rollover Protection: ROPS (Roll-Over Protective Structure) equipped (standard for UTVs) Active Features Braking System: Hydraulic Disc Brakes (Front and Rear), Parking Brake Passive Features Seatbelts: Driver and Passenger Seatbelts Lighting: Headlights, Taillights, Brake Lights 💡 Technology Features Infotainment Infotainment System: Basic, typically no integrated infotainment system beyond a basic gauge cluster. Driver Assistance Driver Assistance Features: None typically equipped; focus is on utility and core mechanical function. Connectivity Connectivity Features: None 🔧 Maintenance Service Intervals Initial Oil Change: Typically around 10-20 hours or 1 month of use. Regular Oil Change: Every 100 hours or 6 months (whichever comes first). Air Filter Cleaning: Every 50 hours or as needed based on operating conditions. Spark Plug Replacement: Typically every 1,000 hours or 2 years (refer to manual for specific plug type and gap). Cvt Belt Inspection: Every 100 hours or 1 year for wear and tension. Fluid Specifications Engine Oil Specification: SAE 10W-40 API SG or higher (confirm exact API classification in manual). Brake Fluid Specification: DOT 3 Hydraulic Brake Fluid (verify). Known Issues Common Wear Item...