This manual covers the 2010 Versys, model code KLE650 CAF. Renowned for its engineering prowess, the Versys line was designed to offer a versatile and capable riding experience, blending sport-touring and adventure elements. This particular model features a liquid-cooled, four-stroke Parallel Twin engine with a displacement of 649 cc, electronic fuel injection, and a 6-speed transmission. Its robust construction, including a high-tensile steel backbone frame, contributes to its reliability. The Versys is engineered to provide a flexible platform for a variety of riding conditions, making it a popular choice for both commuting and longer journeys. This comprehensive workshop service and repair manual provides detailed procedures for maintaining and repairing your 2010 Versys KLE650 CAF. It is designed for DIY enthusiasts, independent repair shops, and professional technicians, offering dealer-level information to facilitate accurate work and potential cost savings. The manual covers all major systems, including the engine, fuel, ignition, lubrication, exhaust, electrical, transmission, and bodywork/chassis. Within its 631 pages, you will find step-by-step instructions for routine maintenance, component removal and installation, assembly and disassembly, advanced diagnostics, and troubleshooting. It also identifies special tools required for specific tasks, ensuring that repairs are performed correctly and efficiently. 🏷️ Basic Information Identification Make: Kawasaki Model: Versys Model Code: KLE650 CAF Year: 2010 Codes Chassis Code: KLE650CAF 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and professional technicians seeking in-depth knowledge Competitive Analysis Manual Advantage: Provides dealer-level information and procedures, enabling cost savings compared to dealership service Key Features Information Reliability: Endeavored to ensure accuracy and provides the most reliable information User Empowerment: Enables owners to be better informed and perform repairs like a professional technician Special Tool Identification: Identifies and illustrates special tools recommended or required for specific adjustments and repairs 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive repair and overhaul for Kawasaki KLE650 CAF Versys 2010 Page Count Total Pages: 631 Manual Type Manual Classification: Workshop Service Manual / Repair Manual Language Primary Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Detailed repair and overhaul, including disassembly and reassembly Fuel System: Comprehensive coverage of fuel delivery, injection, and control systems Ignition System: Detailed troubleshooting and repair procedures for the ignition system Lubrication System: Information on lubrication requirements, procedures, and component lubrication Exhaust System: Repair and maintenance of the exhaust system components Electrical System: Extensive coverage of wiring diagrams, component testing, and troubleshooting Bodywork And Chassis: Procedures for body panel removal/installation and chassis component servicing Transmission System: In-depth procedures for transmission disassembly, overhaul, and reassembly Procedures Included Routine Maintenance: Detailed instructions for tune-ups, fluid changes, and regular servicing Component Removal Installation: Step-by-step guides for removing and installing various vehicle components Assembly Disassembly: Procedures for breaking down and reassembling complex assemblies Troubleshooting Diagnostics: Guidance on identifying and resolving common and complex issues Technical Depth Diagnostic Capability: Advanced diagnostics for identifying performance issues and component failures Repair Complexity: Covers everything from basic maintenance to complete engine and transmission rebuilds Proprietary Component Guidance: Includes instructions from proprietary component manufacturers for proper understanding and repair 📊 Manual Specifications File Format Digital File Type: PDF Print Quality Printability: Yes Binding Type Delivery Method: Electronic Delivery via Email Paper Type Physical Format: Not a Hard Copy ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke Parallel Twin Engine Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.2:1 Performance Fuel Type Recommendation: Unleaded gasoline (refer to manual for specific octane rating) Fuel System Fuel Delivery System: Electronic Fuel Injection (EFI) with dual 38mm throttle bodies Ignition Timing: Digitally controlled CDI 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Wet, multiple-disc Final Drive: Sealed chain 📐 Dimensions Exterior Length: 2,195 mm (86.4 in) Width: 800 mm (31.5 in) Height: 1,340 mm (52.8 in) / 1,350 mm (53.1 in) (depending on screen position) Wheelbase: 1,445 mm (56.9 in) Weights Curb Weight: Approx. 212 kg (467.4 lbs) 🛡️ Safety Features Active Features Braking System Front: Dual semi-floating 300 mm petal discs; 2-piston calipers Braking System Rear: Single 250 mm petal disc; 1-piston caliper Passive Features Frame Type: High-tensile steel, backbone, double-cradle 💡 Technology Features Infotainment Instrument Cluster: Digital speedometer, analog tachometer, fuel gauge, clock, gear position indicator, odometer, trip meters, and warning lamps. Driver Assistance ABS Availability: ABS (Anti-lock Braking System) may be an option or standard depending on the specific CAF model variant. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals (typically 6,000-10,000 km or 6-12 months). Valve Clearance Check: Refer to manual for specific mileage/time intervals (critical for performance and longevity). Fluid Specifications Engine Oil Type: API SG, SH, SJ, SL or SMA; SAE 10W-40 recommended (refer to manual for exact specification). Engine Oil Capacity: Refer to manual for capacity with and without filter change. Coolant Type: Ethylene...