The Versys, model code KLE650 DAF, is a versatile sport-touring motorcycle produced in 2010. Engineered with a 4-stroke, liquid-cooled, DOHC, 4-valve parallel-twin engine displacing 649 cc, it delivers an estimated 69 hp and 47 lb-ft of torque. This model is recognized for its blend of adventure, sport, and touring capabilities, offering a comfortable riding position and capable performance across diverse conditions. Its design incorporates dual 300mm petal discs at the front and a single 250mm petal disc at the rear for robust braking, with optional ABS available on select variants. This comprehensive workshop service manual provides detailed instructions for the maintenance and repair of the 2010 Versys. It covers all major mechanical and electrical systems, including full engine overhaul, transmission disassembly and reassembly, fuel and ignition system service, lubrication, exhaust, electrical diagnostics, bodywork, suspension, brakes, cooling system, and wheels/tires. The manual is designed for professional technicians and experienced DIY enthusiasts, offering dealer-level information, troubleshooting guidance for common issues, and specific procedures for proprietary components. It also identifies recommended special tools with part numbers, ensuring accurate and efficient repairs. 🏷️ Basic Information Identification Make: Kawasaki Model: Versys Model Code: KLE650 DAF Year: 2010 👋 Introduction Market Position Target Audience: Professional technicians and knowledgeable DIY enthusiasts. Competitive Analysis Advantage: Provides dealer-level information for accurate and efficient repairs, saving on shop labor costs. Key Features Accuracy: Endeavored to ensure accuracy; considered the most reliable information source. Completeness: Complete service manual containing all necessary repair instructions. Value Proposition: Helps owners get the best value from their motorcycle through informed maintenance and repair. Safety Safety Emphasis: Stresses the importance of using safety equipment and observing precautions, including correct torque application. Special Tools Tool References: Identifies and illustrates recommended or required special tools with Kawasaki part numbers. 📋 Manual Details Coverage Areas Engine: Full Engine Repair & Overhaul Transmission: Full Transmission Disassembly & Reassembly Fuel System: Detailed Fuel System Service & Repair Ignition System: Ignition System Diagnosis & Repair Lubrication System: Lubrication System Maintenance & Repair Exhaust System: Exhaust System Component Servicing Electrical System: Complete Electrical System Diagnosis & Repair Bodywork: Body Panel Repair & Adjustment Suspension: Front & Rear Suspension Service Brakes: Brake System Inspection & Repair Cooling System: Cooling System Maintenance & Repair Wheels Tires: Wheel & Tire Service & Specifications Frame Chassis: Frame & Chassis Inspection & Service Maintenance: Routine Maintenance & Servicing Procedures Tune Ups: Tune-Up Procedures & Specifications Troubleshooting: Diagnostic Procedures for Common Issues Page Count Total Pages: 631 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF Delivery Method: Electronic Delivery (Email) Printability Printable: Yes 📖 Manual Coverage Systems Covered All Systems: Covers all major mechanical and electrical systems of the motorcycle. Procedures Included Repair Overhaul: Detailed procedures for repair and complete overhaul of components. Removal Installation: Step-by-step removal and installation instructions for all major parts. Assembly Disassembly: Comprehensive assembly and disassembly guides for complex units. Technical Depth Depth: Assumes technician is conversant with general motorcycle practices; emphasizes product-specific aspects and proprietary component repair. Proprietary Components: Includes instructions for proprietary components from their respective manufacturers. 📊 Manual Specifications File Format File Type: PDF Print Quality Print Readability: High-resolution, clear text and diagrams for printing. Binding Type Binding: Digital (PDF) - No physical binding Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Liquid-cooled, DOHC, 4-valve parallel-twin Displacement: 649 cc Performance Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Horsepower Estimated: Approx. 69 hp @ 8,000 rpm (actual may vary by market and tuning) Torque Estimated: Approx. 64 Nm (47 lb-ft) @ 7,000 rpm (actual may vary by market and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (DFI) with dual 38mm throttle bodies Fuel Type: Unleaded gasoline Lubrication System Oil Type: Refer to manual for specific viscosity and API classification (e.g., SAE 10W-40, API SG or higher) Cooling System Coolant Type: Kawasaki All Season Motorcycle Coolant (or equivalent ethylene glycol-based) 🔧 Transmission Standard Type: 6-speed, constant mesh Features Clutch: Wet, multiple-disc Fluid Capacity Engine Oil Capacity With Filter: Approx. 3.4 L 📐 Dimensions Exterior Length: 2,195 mm (86.4 in) Width: 840 mm (33.1 in) Height: 1,385 mm (54.5 in) (adjustable windscreen position may affect this) Wheelbase: 1,445 mm (56.9 in) Weights Curb Weight: Approx. 214 kg (472 lbs) Gross Vehicle Weight Rating: Refer to vehicle identification plate 🛡️ Safety Features Ratings Safety Compliance: Manufactured to meet relevant safety standards for motorcycles. Active Features Braking System: Dual 300mm petal discs with 2-piston calipers (front), Single 250mm petal disc with 1-piston caliper (rear) ABS Availability: Optional ABS (Anti-lock Braking System) available on some models. Passive Features Lighting: Dual 12V 55/60W headlights, LED taillight 💡 Technology Features Infotainment Display: Analog tachometer, multi-function LCD display (speedometer, odometer, trip meters, fuel gauge, clock, gear indicator). Driver Assistance ABS: Available Anti-lock Braking...