This manual covers the motorcycles produced between 2010 and 2011, specifically the KLE650CAF, KLE650DAF, KLE650CBF, and KLE650DBF models. Engineered as a versatile sport touring and adventure motorcycle, the Versys is renowned for its agile handling, comfortable ergonomics, and a spirited 649cc parallel-twin engine. Its design prioritizes a blend of performance and practicality, making it suitable for a wide range of riding conditions, from daily commuting to longer journeys. The robust construction and thoughtful engineering reflect a long-standing reputation for producing reliable and capable machines. This Factory Service Repair Manual provides comprehensive guidance for the maintenance, service, and repair of your motorcycle. It details procedures for all major systems, including engine top end, lubrication, crankshaft, transmission, fuel injection, chassis components, brakes, suspension, and electrical systems. The manual includes step-by-step instructions for routine maintenance, periodic servicing, and detailed repair processes, enabling owners and technicians to effectively diagnose issues and perform necessary work. The English-language manual is presented in a high-resolution, zoomable format, ensuring clarity and ease of use across all Windows and Mac devices with Adobe PDF Reader. 🏷️ Basic Information Identification Make: Kawasaki Model: KLE650 Versys Year: 2010-2011 Specific Models Covered: 2010 Kawasaki KLE650CAF, 2010 Kawasaki KLE650DAF, 2011 Kawasaki KLE650CBF, 2011 Kawasaki KLE650DBF Codes Chassis Codes: KLE650CAF, KLE650DAF, KLE650CBF, KLE650DBF 👋 Introduction Market Position Segment: Sport Touring / Adventure Motorcycle Target Audience: Owners and technicians performing maintenance and repairs on the KLE650 Versys. Competitive Analysis Advantage: Provides detailed, factory-level information for self-sufficient maintenance and repair, saving costs. Key Features Accessibility: Instant download after payment, accessible on multiple devices. Usability: Zoomable PDF format for clear viewing of intricate details. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance Page Count Estimated Page Count: Not specified, but described as comprehensive with 'a lot of information'. Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF (Electronic Download) 📖 Manual Coverage Systems Covered Engine Systems: Engine Top End, Engine Lubrication System, Crankshaft, Transmission, Fuel System (DFI) Chassis Systems: Wheels, Tires, Final Drive, Brakes, Suspension, Steering, Frame Electrical Systems: Electrical System Procedures Included Maintenance Procedures: Periodic Maintenance, Routine Service Repair Procedures: Step-by-step repair instructions for all covered systems. Diagnostic Procedures: Troubleshooting guidance implicitly included within repair sections. Technical Depth Depth: Comprehensive, covering routine maintenance to detailed repair procedures, enabling self-repair. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Compatibility: All Versions of Windows & Mac Print Quality Readability: High resolution, zoomable for clear viewing of details. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve parallel-twin Displacement: 649 cc (39.6 cu in) Bore X Stroke: 83.0 x 60.0 mm (3.27 x 2.36 in) Compression Ratio: 11.3:1 Performance Horsepower: Approximately 64 hp @ 8000 rpm (specific dyno figures may vary) Torque: Approximately 46 lb-ft @ 7000 rpm (specific dyno figures may vary) Fuel System Fuel Delivery: Digital Fuel Injection (DFI) Fuel Type: Unleaded gasoline, minimum 87 octane Ignition: TCBI with electronic advance Throttle Body: Dual 38mm throttle bodies with sub-throttles 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Features Clutch Type: Wet, multiple disc Clutch Operation: Cable-actuated Final Drive: Sealed chain 📐 Dimensions Exterior Length: 8.5 inches (2155 mm) Width: 33.1 inches (840 mm) Height: 48.6 inches (1235 mm) Wheelbase: 57.1 inches (1450 mm) Weights Dry Weight: 427.8 lbs (194 kg) for 2010/2011 models (actual weight may vary by specific model and equipment) Curb Weight: 467.4 lbs (212 kg) for 2010/2011 models (with all necessary operating fluids and a full tank of fuel) Load Capacity: Refer to manual for specific weight limits for rider, passenger, and luggage. 🛡️ Safety Features Ratings Safety Certifications: Not explicitly detailed in product description, but factory manuals adhere to industry safety standards. Active Features Braking System: Dual semi-floating 300mm petal discs with 2-piston calipers (front), Single 220mm petal disc with 1-piston caliper (rear). Optional ABS available on certain models/trims. Lighting: Halogen headlight, LED tail light Passive Features Frame Construction: Double-cradle, high-tensile steel frame designed for stability and maneuverability. 💡 Technology Features Infotainment Display: Digital LCD instrument panel (tachometer, speedometer, odometer, trip meters, fuel gauge, clock). Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature on select models/trims for these model years. Connectivity Connectivity Features: N/A (This era motorcycle typically does not feature advanced electronic connectivity like Bluetooth or smartphone integration). 🔧 Maintenance Service Intervals Oil Change: Recommended every 3,750 miles or 6 months. Refer to manual for exact intervals and conditions. Spark Plug Inspection: Recommended at 7,500 miles. Refer to manual for gap specifications. Chain Maintenance: Regular cleaning, lubrication, and tension adjustment recommended. Intervals depend on riding conditions. Coolant Flush: Recommended every 2 years or specified mileage. Refer to manual for coolant type. Fluid Specifications Engine Oil Type: API SG, SH, SJ,...