🏷️ Basic Information Identification Make: Kawasaki Model: KLR500 Model Code: A1 Year: 1987 Codes Engine Family: KLR500 Chassis Code: A1 👋 Introduction Market Position Target Audience: Mechanical technicians, knowledgeable DIY enthusiasts Purpose: Enable quality service, get best value from vehicle, empower owner repairs Competitive Analysis Value Proposition: Cost savings by performing DIY maintenance, professional-level repair guidance Key Features Information Reliability: Most reliable information, aims for accuracy Dealer Information Equivalent: Contains specifications and procedures available in authorized dealer departments Professional Repair Enablement: Enables repairs like a professional automotive technician 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Secondary Coverage: Routine Maintenance, Troubleshooting, Overhaul Page Count Total Pages: 130 Manual Type Type: Service Manual / Repair Manual Language Language: English Format File Format: PDF Delivery Method: Electronic (Email) Printable: Yes 📖 Manual Coverage Systems Covered Engine: Complete overhaul, disassembly, assembly, tuning Fuel System: Carburetor service, fuel delivery, fuel tank Ignition System: Spark plugs, ignition timing, coil service Lubrication System: Oil pump, oil filter, lubrication passages Exhaust System: Muffler, exhaust pipe, heat shields Electrical System: Wiring diagrams, lighting, battery, charging system, starter Bodywork: Fairings, fenders, seat, panels Transmission: Disassembly, assembly, clutch service, gear inspection Brakes: Hydraulic system, caliper service, brake fluid Suspension: Front forks, rear shock absorber, linkage service Cooling System: Radiator, coolant, fan (if applicable) Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug checks Troubleshooting: Diagnostic procedures for common issues, symptom-based guides Repair: Detailed step-by-step instructions for component repair and replacement Overhaul: Comprehensive procedures for engine and transmission rebuilding Installation: Removal and installation procedures for major components Tune Ups: Engine tuning and adjustment procedures Technical Depth Depth: Professional Technician Level Assumptions: Familiarity with general automotive/motorcycle practices Special Instructions: Emphasis on product-specific aspects, proprietary component instructions Safety Emphasis: Includes WARNING, CAUTION, NOTE callouts for safety and critical information Special Tools: Identification and illustration of required or recommended special tools 📊 Manual Specifications File Format Format: PDF Searchable Text: Likely (typical for professionally scanned/created PDFs) Print Quality Quality: Printable (user responsibility for print settings) Binding Type Binding: Digital (No physical binding) Paper Type Paper Type: Digital (Not applicable) Manual Completeness Completeness: Comprehensive Service Manual Scope: All necessary instructions for repair ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, parallel-twin (Inferred from common KLR models of the era, specific details would be in the manual) Displacement: Approx. 498cc (Inferred from model name KLR500) Bore X Stroke: Specific data would be in the manual Compression Ratio: Specific data would be in the manual Performance Horsepower: Specific data would be in the manual Torque: Specific data would be in the manual Fuel System Fuel Delivery: Carburetor(s) (Likely Keihin CV type, specific model in manual) Fuel Type: Unleaded gasoline (typical for 1987) Fuel Tank Capacity: Specific data would be in the manual 🔧 Transmission Standard Transmission Type: Manual (Likely 6-speed) Clutch Type: Wet multi-plate (Typical for Kawasaki) Features Gear Ratios: Specific data would be in the manual Final Drive: Chain drive (Typical for KLR series) 📐 Dimensions Exterior Overall Length: Specific data would be in the manual Overall Width: Specific data would be in the manual Overall Height: Specific data would be in the manual Wheelbase: Specific data would be in the manual Weights Dry Weight: Specific data would be in the manual (typically around 170-180 kg for KLR500) Curb Weight: Specific data would be in the manual Max Load: Specific data would be in the manual 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable for motorcycles of this era Active Features Braking System: Disc brakes front and rear (likely hydraulic) Lighting: Headlight, taillight, turn signals Passive Features Frame Construction: Steel tube frame (typical) Safety Precautions In Manual: Emphasis on using safety equipment and observing safety precautions 💡 Technology Features Infotainment Infotainment Features: None (This is a 1987 motorcycle; focus is on mechanical and electrical systems). Driver Assistance Driver Assistance Features: None (This is a 1987 motorcycle). Connectivity Connectivity Features: None (This is a 1987 motorcycle). 🔧 Maintenance Service Intervals Oil Change Interval: Specific intervals (e.g., every 3,000-5,000 km or annually) detailed in the manual. Air Filter Cleaning: Regular checks and cleaning/replacement intervals specified. Spark Plug Maintenance: Intervals for inspection and replacement. Chain Maintenance: Lubrication and tension adjustment intervals provided. Fluid Specifications Engine Oil Type: Specific viscosity (e.g., 10W-40) and API service classification (e.g., SG or higher) will be detailed in the manual. Engine Oil Capacity: Specific capacity in liters/quarts for oil change and with filter change will be listed. Brake Fluid Type: DOT 3 or DOT 4 (likely, specific to be confirmed in manual). Coolant Type: Ethylene glycol-based coolant with anti-corrosion additives (typical). Known Issues Common Wear Items: Fork seals, rear shock absorber wear, carburetor jetting issues (common for older carbureted bikes), voltage regulator (potential electrical issue). Preventative Maintenance Emphasis: Manual guides on proper maintenance to mitigate...