This manual covers the KLX110 and KLX110L models produced for the 2010 and 2011 model years. These versatile off-road motorcycles are powered by an air-cooled, 111 cc, four-stroke engine, featuring a semi-automatic 4-speed transmission and a wet, multi-disc clutch. Known for their robust engineering and reliability, the KLX line has long been a popular choice for recreational riding and entry-level off-road enthusiasts. The KLX110 is recognized as a leading platform in the mini-motocross and trail riding segment, offering a balance of performance and usability suitable for young riders and general off-road enjoyment. This comprehensive factory service manual provides detailed workshop and repair information essential for maintaining and servicing your KLX110 or KLX110L. It covers all major systems, including engine top end, lubrication, fuel, crankshaft, transmission, clutch, final drive, wheels, tires, brakes, suspension, steering, and frame. Additionally, the manual includes procedures for periodic maintenance, routine checks, lubrication schedules, and complete disassembly and re-assembly instructions. With hundreds of detailed illustrations and step-by-step guidance, this manual is an invaluable resource for both owners and professional technicians to ensure optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Kawasaki Model: KLX110 Model Variant: KLX110L Years Covered: 2010, 2011 Codes Model Codes: KLX110CAF (2010), KLX110DAF (2010), KLX110CBF (2011), KLX110DBF (2011) 👋 Introduction Market Position Target Audience: Owners of 2010-2011 Kawasaki KLX110/KLX110L models, ranging from DIY enthusiasts to professional mechanics. Competitive Analysis Value Proposition: Provides comprehensive factory-level repair and maintenance information at an affordable price, enabling cost-effective vehicle upkeep. Key Features Completeness: 100% complete and intact factory service manual. Accessibility: Instant download in a universally compatible PDF format. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Page Count Estimated Page Count: Hundreds of pages (typical for comprehensive service manuals) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Top End, Lubrication System, Fuel System, Crankshaft/Transmission Drivetrain Systems: Clutch, Final Drive Chassis Systems: Wheels/Tires, Brakes, Suspension, Steering, Frame Electrical Systems: Electrical System General Information: General Information, Periodic Maintenance, Appendix Emission Controls: Information related to emission control systems where applicable. Procedures Included Maintenance Procedures: Periodic Maintenance, Routine Checks, Lubrication Schedule Repair Procedures: Complete Dis-assembly and Re-assembly of Machine, Engine Rebuild, Transmission Overhaul, Suspension Adjustments, Brake Servicing, Electrical Troubleshooting Wiring Diagrams: Includes detailed electrical system diagrams for easy diagnosis and repair. Torque Specifications: Provides essential torque specifications for engine, chassis, and suspension components. Technical Depth Diagnostic Capabilities: Detailed troubleshooting guides, diagnostic charts, and repair procedures for both experienced mechanics and DIY enthusiasts. Illustration Quality: Hundreds of detailed illustrations and step-by-step instructions. Diagnostic Procedures: Covers troubleshooting for common problems, electrical diagnostics, engine performance issues, and chassis-related faults. 📊 Manual Specifications File Format Compatibility: All versions of Windows & Mac Requirements: Adobe PDF Reader, WinZip Print Quality Printability: All pages are printable Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, SOHC, four-valve single cylinder Engine Displacement Displacement: 111 cc Performance Bore X Stroke: 53.0 x 51.3 mm (typical for this engine) Compression Ratio: 9.5:1 (typical for this engine) Cooling System: Air-cooled Fuel System Fuel Delivery: Keihin PB20 carburetor (typically) Fuel Type: Unleaded gasoline Lubrication Lubrication System: Forced lubrication (wet sump) 🔧 Transmission Standard Transmission Type: Semi-automatic, 4-speed Features Clutch Type: Wet, multi-disc Gear Ratios: Detailed ratios available within the manual. 📐 Dimensions Exterior Overall Length: Approx. 1700 mm (specific to model variant) Overall Width: Approx. 760 mm (specific to model variant) Overall Height: Approx. 1015 mm (specific to model variant) Weights Curb Weight: Approx. 77 kg (specific to model variant) Fuel Tank Capacity: Approx. 3.7 Liters Wheels Tires Front Wheel Size: 14-inch (typical) Rear Wheel Size: 12-inch (typical) Front Tire Size: 2.75-14 (typical) Rear Tire Size: 3.00-12 (typical) 🛡️ Safety Features Ratings Safety Classification: Off-road recreational vehicle; no formal crash ratings apply. Active Features Braking System: Front disc brake, Rear drum brake (typical for this model) Passive Features Frame Construction: Steel backbone frame for durability. 💡 Technology Features Infotainment Infotainment System: N/A (Basic recreational off-road vehicle) Driver Assistance Assistance Features: N/A (Basic recreational off-road vehicle) Connectivity Connectivity Options: N/A (Basic recreational off-road vehicle) 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific intervals (typically every 600-1000 miles or annually). Spark Plug Check Interval: Refer to manual for specific intervals (e.g., every 600-1000 miles). Valve Adjustment Interval: Refer to manual for specific intervals (e.g., every 1000-1500 miles). Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or higher (refer to manual for exact specification). Engine Oil Capacity: Approx. 0.8 Liters (dry fill) - refer to manual. Brake Fluid Type: DOT 3 or DOT 4 (if hydraulic, check manual for specifics) Gear Oil Type: Refer to manual for specific gear oil viscosity and type. Known Issues Common Wear...