2009-2012 Kawasaki Klx250 D-tracker X Workshop Repair Service Manual
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This workshop service repair manual provides comprehensive coverage for the KLX250 D-Tracker X, specifically for the model years 2009 through 2012. The KLX250 D-Tracker X is a versatile lightweight supermoto motorcycle known for its agile handling and user-friendly maintenance, making it a popular choice for enthusiasts seeking reliable performance on both paved roads and light off-road terrain. Built upon a heritage of producing durable and capable motorcycles, this model offers a blend of sporty styling and practical functionality, distinguishing itself with its user-friendly design and the ability for owners to perform extensive upkeep. This manual serves as an essential resource for owners and technicians alike, detailing every aspect of the KLX250 D-Tracker X's maintenance and repair. It includes in-depth procedures for engine overhaul, transmission servicing, chassis and suspension adjustments, brake system maintenance, and electrical system diagnostics, complete with detailed illustrations and step-by-step instructions. By offering factory-level detail on scheduled maintenance, troubleshooting, and complete disassembly and reassembly, this manual empowers users to keep their motorcycle in optimal working condition, ensuring longevity and performance while potentially avoiding costly dealership repairs. 🏷️ Basic Information Identification Make: Kawasaki Model: KLX250 D-Tracker X Model Variant: D-Tracker X Years Covered: 2009, 2010, 2011, 2012 Codes Chassis Code: KLX250V (typical for this generation/market) 👋 Introduction Market Position Segment: Lightweight Supermoto / Dual-Sport Motorcycle Target Audience: Enthusiasts seeking reliable performance and the ability to perform comprehensive maintenance and repairs on their Kawasaki KLX250 D-Tracker X. Competitive Analysis Competitors: Honda CRF250M, Yamaha WR250X (in similar displacement/style categories) Key Features Vehicle Appeal: Agile handling, versatile on-road and light off-road capability, user-friendly maintenance Manual Value Proposition Cost Effectiveness: Inexpensive way to maintain vehicle working properly and avoid costly dealership repairs Completeness: 100% complete and intact, detailed illustrations and step-by-step instructions 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Page Count Estimated Page Count: Hundreds (typical for full factory service manuals) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, tuning, lubrication, cooling, fuel injection, ignition, emissions control Transmission: Clutch, gearbox, final drive, lubrication, troubleshooting Chassis: Frame, suspension (front forks, rear shock), steering system, wheels, tires Brakes: Front and rear disc brake systems, hydraulic components, bleeding procedures, pad replacement Electrical System: Battery, charging system, ignition system, lighting, instrumentation, wiring diagrams, troubleshooting Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, throttle body Bodywork And Plastics: Panel removal and installation, fairings, fenders, seat Cooling System: Radiator, fan, coolant, hoses Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake inspection Repair: Engine rebuild, transmission repair, suspension overhaul, electrical component replacement Troubleshooting: Diagnostic procedures for common and complex issues, fault code interpretation (if applicable) Disassembly And Assembly: Detailed step-by-step instructions for complete component disassembly and reassembly Technical Depth Depth: Factory-level detail for DIY enthusiasts and professional mechanics, covering complete disassembly and repair 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within the PDF for efficient information retrieval Print Quality Printability: All pages printable Binding Type Binding: N/A (Digital PDF download) Paper Type Paper Quality: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, DOHC, four-valve, single-cylinder Displacement: 249 cc (249 cubic centimeters) Bore X Stroke: 72.0 x 61.2 mm (typical for this model, confirm with manual) Cooling System: Liquid-cooled Performance Horsepower Approx: ~20-22 HP (Varies by region/tuning, consult manual for exact spec) Torque Approx: ~18-20 Nm (Varies by region/tuning, consult manual for exact spec) Fuel System Fuel Delivery: Fuel injection (EFI) Fuel Type: Unleaded gasoline Ignition: Digital CDI Lubrication Oil Type: SAE 10W-40 motorcycle oil (API SG or higher, JASO MA recommended - confirm in manual) Oil Capacity With Filter: 1.6 L (1.7 US qt) (typical, confirm in manual) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh, return type Clutch Type: Wet, multiple-disc, cable operated Features Final Drive: Sealed chain 📐 Dimensions Exterior Length Approx: 2,105 mm (82.9 in) (typical, confirm in manual) Width Approx: 840 mm (33.1 in) (typical, confirm in manual) Height Approx: 1,150 mm (45.3 in) (typical, confirm in manual) Wheelbase Approx: 1,430 mm (56.3 in) (typical, confirm in manual) Weights Curb Weight Approx: 138 kg (304.2 lbs) (typical, confirm in manual) Fuel Tank Capacity: 7.7 L (2.0 US gal) (typical, confirm in manual) 🛡️ Safety Features Ratings Safety Certification: Not typically crash-tested like cars; safety relates to handling, braking, and rider protection (manual covers safe operation). Active Features Braking System: Disc brakes front and rear for effective stopping power. Suspension: Capable suspension system contributing to stable handling. Passive Features Frame Construction: Rigid chassis designed for stability and responsive control. 💡 Technology Features Infotainment Display Type: Digital LCD instrument cluster Instrumentation Features: Speedometer, tachometer, odometer, trip meter, fuel gauge, clock, indicator lights. Driver Assistance ABS: ABS was an optional feature on some models, check specific vehicle configuration. Manual will detail its operation if...
This workshop service repair manual provides comprehensive coverage for the KLX250 D-Tracker X, specifically for the model years 2009 through 2012. The KLX250 D-Tracker X is a versatile lightweight supermoto motorcycle known for its agile handling and user-friendly maintenance, making it a popular choice for enthusiasts seeking reliable performance on both paved roads and light off-road terrain. Built upon a heritage of producing durable and capable motorcycles, this model offers a blend of sporty styling and practical functionality, distinguishing itself with its user-friendly design and the ability for owners to perform extensive upkeep.
This manual serves as an essential resource for owners and technicians alike, detailing every aspect of the KLX250 D-Tracker X's maintenance and repair. It includes in-depth procedures for engine overhaul, transmission servicing, chassis and suspension adjustments, brake system maintenance, and electrical system diagnostics, complete with detailed illustrations and step-by-step instructions. By offering factory-level detail on scheduled maintenance, troubleshooting, and complete disassembly and reassembly, this manual empowers users to keep their motorcycle in optimal working condition, ensuring longevity and performance while potentially avoiding costly dealership repairs.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KLX250 D-Tracker X
Model Variant:
D-Tracker X
Years Covered:
2009, 2010, 2011, 2012
Codes
Chassis Code:
KLX250V (typical for this generation/market)
👋 Introduction
Market Position
Segment:
Lightweight Supermoto / Dual-Sport Motorcycle
Target Audience:
Enthusiasts seeking reliable performance and the ability to perform comprehensive maintenance and repairs on their Kawasaki KLX250 D-Tracker X.
Competitive Analysis
Competitors:
Honda CRF250M, Yamaha WR250X (in similar displacement/style categories)
Key Features
Vehicle Appeal:
Agile handling, versatile on-road and light off-road capability, user-friendly maintenance
Manual Value Proposition
Cost Effectiveness:
Inexpensive way to maintain vehicle working properly and avoid costly dealership repairs
Completeness:
100% complete and intact, detailed illustrations and step-by-step instructions
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Page Count:
Hundreds (typical for full factory service manuals)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, lubrication, cooling, fuel injection, ignition, emissions control
Transmission:
Clutch, gearbox, final drive, lubrication, troubleshooting
ABS was an optional feature on some models, check specific vehicle configuration. Manual will detail its operation if equipped.
Connectivity
Connectivity Features:
Not applicable (typical for this era of motorcycle, no advanced connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-6,000 km (1,800-3,700 mi) or 6 months, whichever comes first (consult manual for precise intervals).
Air Filter Cleaning:
Inspect every 3,000 km (1,800 mi), clean or replace as needed.
Spark Plug Replacement:
Every 12,000-24,000 km (7,500-15,000 mi), or as recommended by the manual.
Fluid Specifications
Brake Fluid:
DOT 4 (confirm in manual for specific recommendations)
Coolant Type:
High-quality ethylene glycol based coolant with distilled water (50/50 mix), or specified Kawasaki coolant (confirm in manual).
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, tires are common wear items. Suspension seals can also be a point of attention over time.
Fuel Injection Cleaning:
Periodic cleaning of the fuel injector and throttle body may be beneficial for maintaining optimal performance.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries is a renowned manufacturer with a long history of producing high-performance motorcycles across various segments, including sportbikes, cruisers, and off-road/dual-sport models.
Model Evolution
Klx Lineage:
The KLX series represents Kawasaki's commitment to off-road and dual-sport motorcycles, known for their durability and versatility. The D-Tracker X variant specifically emphasizes the supermoto styling with street-oriented tires and suspension setup.
Production
Manufacturing Location:
Likely manufactured in Japan or other Kawasaki global facilities, specific location may vary by market (confirm in manual/vehicle details).
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific awards for the 2009-2012 KLX250 D-Tracker X might not be widely publicized, the KLX line is generally recognized for its reliability and capability in the dual-sport and supermoto segments.