The MULE 4010 TRANS 4x4 Diesel, produced from 2009 to 2012, is a robust utility vehicle engineered for demanding work environments. This model distinguishes itself with a powerful diesel engine, a true 4x4 system featuring K-TRAC, and the innovative Trans-Cab feature, allowing for a flexible passenger capacity. Built with durable construction and designed as a reliable workhorse, it offers significant torque, making it ideal for towing and hauling in various challenging conditions. Its engineering quality ensures dependable performance for a wide range of utility tasks. This comprehensive Service Repair Manual provides detailed guidance for the MULE 4010 TRANS 4x4 Diesel, covering model years 2009 through 2012. It encompasses all essential systems, including general information, periodic maintenance, fuel, cooling, engine, clutch, lubrication, drivetrain, brakes, suspension, steering, frame, and electrical systems. The manual offers step-by-step repair instructions, diagnostic procedures, torque specifications, wiring diagrams, and troubleshooting guides, making it an indispensable resource for owners and professional technicians alike to maintain, diagnose, and repair the vehicle effectively. 🏷️ Basic Information Identification Make: Kawasaki Model: MULE 4010 TRANS 4x4 Diesel Product Name: 2009-2012 Kawasaki MULE 4010 TRANS 4x4 Diesel Service Repair Manual Instant Download Codes Chassis Codes Covered: KAF950G9, KAF950GA, KAF950HA, KAF950GB, KAF950HB, KAF950GC Generation Generation: First Generation (2009-2014) 👋 Introduction Market Position Market Position: The Kawasaki MULE 4010 TRANS 4x4 Diesel is a utility vehicle designed for demanding work environments, offering robust diesel power and enhanced off-road capability with its true 4x4 system and transformative bed. Competitive Analysis Competitive Analysis: Competes with other utility UTVs from brands like John Deere (Gator), Polaris (Ranger), and Kubota, positioning itself as a durable and powerful workhorse. Key Features Key Features: Diesel engine for torque and fuel efficiency, true 4x4 system, K-TRAC (Kawasaki Traction Control), Trans-Cab feature for passenger capacity, durable construction. Manual Value Proposition Manual Value Proposition: This service manual empowers owners and technicians to maintain, diagnose, and repair their Kawasaki MULE 4010 TRANS 4x4 Diesel, saving time and money compared to professional dealer services. 📋 Manual Details Coverage Areas Years Covered: 2009, 2010, 2011, 2012 Page Count Page Count: Not Specified (Typical professional service manuals are extensive, often 500-1500+ pages) Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: General Information, Periodic Maintenance, Fuel System (DFI), Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix Fuel System Detail: DFI, fuel pump, injectors, fuel filter replacement, fuel tank service. Electrical System Detail: Battery, charging system (alternator), starter motor, lighting, ignition system (glow plugs), fuses, relays, wiring diagrams. Procedures Included Procedures Included: Detailed step-by-step repair instructions, diagnostic procedures, torque specifications, wiring diagrams, troubleshooting guides, component removal and installation, adjustment procedures, maintenance schedules Engine Rebuild Procedures: Detailed instructions for engine disassembly, inspection, component replacement (pistons, rings, bearings, valves), and reassembly. Brake System Repair: Front and rear brake caliper service, pad replacement, rotor inspection, hydraulic system bleeding, brake line routing. Suspension Component Replacement: Front struts, rear shocks, bushings, and ball joint service. Troubleshooting Guide: Systematic approach to diagnosing common problems with clear symptoms, probable causes, and recommended solutions. Technical Depth Technical Depth: Comprehensive; suitable for DIY enthusiasts and professional mechanics, covering routine maintenance to major overhauls. 📊 Manual Specifications File Format File Format: PDF Searchability: Typically PDF files are searchable, allowing users to quickly find specific information. Portability: Can be saved to hard drive, burned to CD, or accessed on multiple devices. Print Quality Print Quality: High Resolution, suitable for printing in great quality Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: Not Applicable (Digital PDF) Compatibility Compatibility: All PC-based Windows Operating Systems and Mac Requirements Requirements: Adobe PDF Reader, WinZip ⚙️ Engine Specifications Primary Engine Engine Type: Diesel Engine Manufacturer Model: Kawasaki D782-B (3-cylinder, liquid-cooled diesel) Displacement: 778 cc (47.5 cu in) Engine Id Tag: Engine model and serial number found on engine block (refer to manual for specific location). Performance Horsepower: Approx. 17.8 HP (This is an approximate value for this engine, specific tuning may vary.) Torque: High torque output characteristic of diesel engines, ideal for towing and hauling. Fuel System Fuel Injection: Indirect Injection (IDI) with DFI (Digital Fuel Injection) management Cooling System Cooling Type: Liquid-cooled Lubrication System Oil Type: Refer to manual for specific diesel engine oil viscosity (e.g., SAE 10W-30 or 15W-40 diesel rated API CI-4 or higher) 🔧 Transmission Standard Transmission Type: Continuously Variable Transmission (CVT) with High/Low range and Reverse Gear Ratios: Refer to manual for specific CVT ratio ranges and final drive ratios. Features Drive Modes: 2WD / 4WD selection, Locking Rear Differential Trans Cab Feature: Ability to convert from 2-passenger to 4-passenger configuration by folding the cargo bed. 📐 Dimensions Exterior Overall Length: Approximately 124.4 inches (3160 mm) Overall Width: Approximately 61.5...