🏷️ Basic Information Identification Make: Kawasaki Model: VN900 Classic Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 👋 Introduction Market Position Target Audience: Mechanical technicians familiar with BRP products, experienced motorcycle mechanics, and knowledgeable DIY owners. Competitive Analysis Manual Value Proposition: Provides authoritative information mirroring authorized dealer service departments, enabling quality service and cost savings for owners. Key Features Safety Emphasis: Emphasizes safety precautions and the use of proper safety equipment, including torque wrenches. Special Tools: Identifies and illustrates recommended or required special tools by Kawasaki part number. Safety Symbols: Uses distinct symbols and wording (WARNING, CAUTION, NOTE) to highlight critical information. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and overhaul Page Count Page Count: 587 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Full engine disassembly, overhaul, tuning, lubrication system, fuel system, ignition system, exhaust system. Transmission: Full transmission disassembly and overhaul. Electrical: Complete electrical system diagnostics, wiring diagrams, component testing. Bodywork: Body panel removal and installation, frame maintenance. Procedures Included Maintenance Servicing: Routine maintenance, tune-ups, lubrication, fluid changes. Repair Overhaul: Detailed step-by-step repair and overhaul procedures for all major components. Diagnostics: Troubleshooting guides, diagnostic procedures for common and complex issues. Assembly Disassembly: Step-by-step instructions for assembly and disassembly of all vehicle sub-systems. Technical Depth Depth Level: Advanced diagnostics and complete rebuilds, suitable for professional technicians and skilled DIYers. Proprietary Components: Includes instructions for proprietary Kawasaki components and references manufacturer instructions for non-Kawasaki proprietary parts. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Yes, printable pages Binding Type Binding Type: Not applicable (Digital PDF) Paper Type Paper Type: Not applicable (Digital PDF) Delivery Method Delivery Method: Fast and free electronic delivery via Email ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, SOHC, V-twin Displacement: 892 cc (54.4 cu in) Bore X Stroke: 92.0 x 84.0 mm (3.6 x 3.3 in) Compression Ratio: 9.5:1 Performance Horsepower: Approximately 50-55 HP (specific dyno results vary) Torque: Approximately 52-55 lb-ft (specific dyno results vary) Fuel System Fuel Delivery: Fuel Injection (DFI) with dual 36mm throttle bodies Fuel Type: Unleaded gasoline Fuel Tank Capacity: 20.0 L (5.3 US gal) Ignition System Ignition: Digital CDI with electronic advance Lubrication System Lubrication Type: Forced lubrication, wet sump 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Features Clutch Type: Wet, multi-disc Final Drive: Belt Drive 📐 Dimensions Exterior Overall Length: 2405 mm (94.7 in) Overall Width: 945 mm (37.2 in) Overall Height: 1120 mm (44.1 in) Wheelbase: 1610 mm (63.4 in) Ground Clearance: 140 mm (5.5 in) Weights Curb Weight: 265 kg (584.2 lbs) Front Tire Size: 80/90-21M/C 48H Rear Tire Size: 180/70-15M/C 76H Front Brake: 276 mm disc with 2-piston caliper Rear Brake: 270 mm disc with 1-piston caliper 🛡️ Safety Features Ratings Safety Features Commentary: Manual emphasizes user safety during maintenance and repair. Specific vehicle safety ratings are not typically provided for motorcycles in service manuals. Active Features Braking System: Disc brakes front and rear for reliable stopping power. Passive Features Chassis Design: Steel double-cradle frame for stability and rider confidence. 💡 Technology Features Infotainment Infotainment Features: N/A (Focus is on mechanical and electrical systems, not typically equipped with advanced infotainment). Driver Assistance Rider Assistance: N/A (Focus is on mechanical and electrical systems, not typically equipped with rider-assistance electronics beyond standard braking). Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals (typically 6,000 km / 4,000 miles or 12 months). Filter Replacement Interval: Refer to manual for specific mileage/time intervals, often coincides with oil changes. Spark Plug Replacement: Refer to manual for specific mileage/time intervals. Fluid Specifications Engine Oil Type: API SG, SF or SE classification, SAE 10W-40 viscosity recommended. Refer to manual for exact specifications. Engine Oil Capacity: Approx. 3.0 L (3.2 US qt) without filter change, 3.2 L (3.4 US qt) with filter change. Coolant Type: Permanent type antifreeze coolant (ethylene glycol based) with distilled water (50:50 mix). Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Tires, brake pads, drive belt, spark plugs, air filter, clutch plates (depending on usage). Potential Service Points: Regular inspection of the drive belt tension and condition, fuel injector cleaning, cooling system flush, and valve clearance adjustment. 📚 Vehicle History Brand Heritage Kawasaki Motorcycle Legacy: Kawasaki has a long-standing reputation for building robust and performance-oriented motorcycles, with a strong lineage in the cruiser segment. Model Evolution Vn Series Heritage: The VN series represents Kawasaki's commitment to the cruiser market, offering classic styling with modern technology. The VN900 Classic builds on this tradition with a focus on comfort and rider-friendly performance. Production Manufacturing Origin: Japan 🏆 Awards & Recognition Recognitions Model Awards: Specific awards for the VN900 Classic are not widely publicized. It's known for its reliable...