🏷️ Basic Information Identification Make: Kawasaki Model: VN900 Classic Model Nickname: Vulcan 900 Classic Category: Cruiser Motorcycle Generation Generation Code: VN900A Codes Vin Code Engine: VN900AE (Engine) 👋 Introduction Market Position Segment: Mid-size cruiser motorcycle segment, known for its classic styling and comfortable riding experience. Competitive Analysis Competitors: Competes with models like the Honda Shadow series, Yamaha V-Star series, and Suzuki Boulevard series in its class. Key Features Styling: Retro styling with abundant chrome, spoke wheels, and a low-slung profile. Engine Type: V-twin engine known for its torquey delivery and characteristic sound. Reliability: Kawasaki's reputation for robust engineering and reliable performance. Manual Purpose Target Audience: Mechanics and DIY enthusiasts seeking detailed repair and maintenance information. 📋 Manual Details Coverage Areas Covered Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Page Count Total Pages: 587 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, inspection, repair, adjustments, troubleshooting, lubrication, cooling system, fuel system, ignition system, exhaust system, starting system, charging system. Transmission: Clutch, gearbox, drive train components, final drive. Chassis: Frame, suspension (front forks, rear shock absorber), steering system, wheels, tires, brakes (front and rear), swingarm. Electrical: Wiring diagrams, lighting system, instrumentation, battery, starter motor, ignition system, charging system, electronic control units (ECU), sensors, switches, relays. Bodywork And Trim: Body panels, fenders, fuel tank, seat, handlebars, mirrors, exhaust system components, decorative elements. Procedures Included Maintenance: Routine checks, periodic maintenance schedules, lubrication points, filter replacements, fluid changes, valve clearance adjustments, spark plug replacement. Troubleshooting: Diagnostic procedures for common problems, fault finding charts, symptom-based troubleshooting guides, electrical system diagnostics. Repair: Step-by-step instructions for removal, disassembly, inspection, repair, assembly, and installation of all major components and systems. Adjustments: Carburetor adjustments, clutch lever adjustment, brake lever adjustment, throttle cable adjustment, suspension adjustments, idle speed adjustment. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications. Special Tools: Identification and usage of specific Kawasaki service tools required for various repair and adjustment procedures. Pictorial Diagrams: Detailed illustrations, exploded diagrams, drawings, and photographs to guide users through service procedures. Specifications: Precise technical data including torque values, wear limits, tolerances, fluid capacities, electrical specifications, and diagnostic values. 📊 Manual Specifications File Format Compatibility: Windows, Mac OS, Linux OS Viewing Software: Adobe Reader (or compatible PDF viewer) Print Quality Printable: Yes, all pages are printable. Resolution: High-resolution, ensuring clarity of text and diagrams. Binding Type Binding: Not Applicable (Digital PDF Download) Paper Type Paper Type: Not Applicable (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, V-twin Displacement: 853 cc Bore X Stroke: 88.0 x 69.2 mm Cooling System: Liquid-cooled Performance Horsepower Estimated: Approx. 50-55 HP (at crankshaft, varies by region/tuning) Torque Estimated: Approx. 75-80 Nm (at crankshaft, varies by region/tuning) Fuel System Fuel Delivery: Fuel Injection (DFI) with sub-throttle valves Carburetor Type: Not applicable (uses Fuel Injection) Ignition Ignition System: Digital CDI Lubrication Oil Capacity: Approximately 3.0 - 3.2 Liters (with filter change) Recommended Oil Viscosity: 10W-40 (refer to manual for specific ambient temperature ranges) 🔧 Transmission Standard Type: 5-speed constant mesh Features Clutch: Wet, multi-disc Final Drive: Belt drive 📐 Dimensions Exterior Overall Length: Approx. 2400 mm (94.5 in) Overall Width: Approx. 970 mm (38.2 in) Overall Height: Approx. 1030 mm (40.6 in) Weights Curb Weight: Approx. 264 kg (582 lbs) Fuel Tank Capacity: 20 Liters (5.3 US gal) 🛡️ Safety Features Ratings Safety Standard: Adheres to all relevant national and international motorcycle safety standards. Active Features Braking System: Disc brakes front and rear. ABS (Anti-lock Braking System) may be optional or standard depending on region and specific model year. Tires: Tubeless tires for improved puncture safety and performance. Passive Features Lighting: Halogen headlight for improved visibility. Warnings Manual Emphasis: Manual strongly emphasizes the use of correct safety procedures, protective gear, and designated special tools to prevent injury and vehicle damage. 💡 Technology Features Infotainment Instrumentation: Analog speedometer, digital odometer, trip meter, clock, fuel gauge, and indicator lights. Some models may include tachometer. Driver Assistance ABS: Optional or standard ABS depending on market and specific sub-model. The manual will cover its operation and troubleshooting. Connectivity Connectivity Features: Limited modern connectivity features; emphasis is on mechanical and electrical systems. No integrated Bluetooth or advanced infotainment systems. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 km (3,700 miles) or 6 months, whichever comes first (refer to manual for precise recommendations). Air Filter Cleaning: Recommended at intervals specified in the periodic maintenance chart, often around 6,000 km (3,700 miles) or annually. Spark Plug Replacement: Typically around 12,000 km (7,500 miles) or as indicated by wear. Fluid Specifications Engine Oil Type: API SG, SH, SJ or higher, JASO MA certified 4-stroke motorcycle oil. Coolant Type: Mixture of...