🏷️ Basic Information Identification Make: Kawasaki Model: VN900 Custom Model Variant: Custom Production Years Covered: 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015 Generation Generation Identifier: VN900 First Generation 👋 Introduction Market Position Target Audience: Kawasaki VN900 Custom owners and independent repair shops seeking professional-level maintenance and repair guidance Competitive Analysis Value Proposition: Provides comprehensive, dealer-level information to enable informed ownership and cost-effective DIY maintenance and repairs Key Features Accuracy And Reliability: Emphasizes accurate and reliable information for optimal vehicle performance and longevity Safety Emphasis: Highlights safety precautions and the importance of using correct tools (e.g., torque wrench) for safe operation Cost Savings: Facilitates significant cost savings by empowering owners to perform maintenance and repairs themselves, bypassing dealership labor costs Warning Symbols: Utilizes WARNING, CAUTION, and NOTE indicators to draw attention to critical information 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive repair and overhaul Page Count Page Count: 617 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF Delivery Method: Electronic Download (Email) 📖 Manual Coverage Systems Covered Engine System: Full engine repair, overhaul, tuning, lubrication system Fuel System: Fuel system diagnosis, repair, and components Ignition System: Ignition system diagnosis, repair, and components Transmission System: Transmission disassembly, assembly, and repair Electrical System: Complete electrical system diagnosis, wiring diagrams, component repair Bodywork And Chassis: Body component repair, removal, and installation procedures Exhaust System: Exhaust system inspection and repair Procedures Included Routine Maintenance: Tune-ups, servicing, fluid changes, filter replacements Diagnostic Procedures: Troubleshooting, fault finding, diagnostic flowcharts Repair Procedures: Detailed step-by-step repair instructions for all major components Assembly Disassembly: Complete procedures for component and system breakdown and reassembly Component Overhaul: In-depth overhaul instructions for engine, transmission, and other key assemblies Technical Depth Technical Expertise Level: Designed for mechanical technicians with existing BRP product service familiarity and general automotive practices Special Tool References: Identifies and illustrates recommended or required special tools by Kawasaki part number Proprietary Component Instructions: Includes instructions for proprietary components and guidance on judging overall vehicle performance 📊 Manual Specifications File Format File Type: PDF Searchability: Presumed to be searchable PDF text, facilitating quick information retrieval Print Quality Printability: Yes Binding Type Binding Type: Not Applicable (Digital PDF) Paper Type Paper Type: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, V-twin Displacement: 892 cc (54.5 cubic inches) Bore X Stroke: 92.0 x 84.0 mm Valve System: SOHC, 4 valves per cylinder Compression Ratio: 9.5:1 Fuel System Fuel Delivery: Fuel injection Throttle System: Dual throttle valves Fuel Type: Unleaded gasoline Performance Horsepower Approximate: Approximately 50-55 HP (specific figures vary by source and regulatory standards) Torque Approximate: Approximately 50-55 lb-ft (specific figures vary by source and regulatory standards) 🔧 Transmission Standard Transmission Type: 5-speed, constant mesh, return type Clutch Type: Wet, multi-disc Final Drive: Belt Drive Features Transmission Coverage: Detailed disassembly, assembly, and repair procedures for the 5-speed gearbox 📐 Dimensions Exterior Overall Length: Approx. 2400 mm (94.5 in) Overall Width: Approx. 925 mm (36.4 in) Overall Height: Approx. 1105 mm (43.5 in) Wheelbase: Approx. 1605 mm (63.2 in) Weights Curb Weight: Approx. 250 kg (551 lbs) Fuel Capacity: Approx. 20 Liters (5.3 US gal) 🛡️ Safety Features Ratings Safety Focus In Manual: Emphasis on safe working practices, use of protective gear, and proper tool usage (e.g., torque specifications) Active Features Active Safety Features Covered: Brake system inspection and repair, steering system maintenance Passive Features Passive Safety Features Covered: Frame integrity checks, chassis component securement 💡 Technology Features Infotainment Infotainment Features Covered: While primarily a mechanical manual, it covers the electrical systems that would support any factory-installed lighting or basic signaling functions. Driver Assistance Driver Assistance Features Covered: No advanced driver-assistance systems are typically found on this model; manual focus is on mechanical and electrical operation. Connectivity Connectivity Features Covered: Basic electrical system diagnostics relevant to lighting, ignition, and starting. 🔧 Maintenance Service Intervals Routine Maintenance Schedule Coverage: The manual provides detailed information on recommended service intervals for engine oil changes, filter replacements, spark plugs, brake fluid, drive belt inspection, and other critical maintenance tasks. Fluid Specifications Engine Oil Type Coverage: Specifies recommended engine oil viscosity grades (e.g., SAE 10W-40) and API service classifications for optimal lubrication and engine protection. Coolant Type Coverage: Details the type of coolant required for the liquid-cooled engine, including specifications for antifreeze and water mixture ratios. Brake Fluid Type Coverage: Specifies the required DOT classification for brake fluid (e.g., DOT 4) for the hydraulic brake system. Drive Belt Tension Specifications: Includes specifications for proper drive belt tension and adjustment procedures. Known Issues Common Maintenance Items Covered: Addresses routine wear items such as tires, brake pads, clutch plates, and drive belts, providing inspection and replacement guidelines. Troubleshooting Guidance: Offers diagnostic procedures for common operational issues, ensuring the technician can effectively identify and resolve...