This manual covers the Vulcan 900, model code VN900, a cruiser motorcycle produced from 2006 to 2013. Known for its classic V-twin styling and modern performance, the Vulcan 900 is designed for riders seeking a comfortable and capable machine for both touring and everyday riding. It competed in a segment with models like the Honda Shadow and Yamaha V-Star series, offering a blend of reliability and aesthetic appeal. The 892 cc air-cooled V-twin engine, featuring SOHC and fuel injection, provides ample power and torque for its class. This Factory Repair Service Manual provides comprehensive guidance for the maintenance, diagnosis, and repair of the Vulcan 900 (VN900) for model years 2006 through 2013. It details procedures for all major systems, including engine mechanicals, fuel and ignition systems, cooling, transmission, brakes, suspension, and electrical components. The manual includes information on scheduled maintenance, troubleshooting common issues, detailed disassembly and assembly instructions, and factory-level specifications such as torque values and clearances. This resource is essential for owners, technicians, and mechanics to ensure the proper upkeep and repair of the vehicle. 🏷️ Basic Information Identification Make: Kawasaki Model: Vulcan 900 Model Code: VN900 Generation Generation Identifier: First Generation (VN900) Codes Vin Code Digit 10: B (2006), C (2007), D (2008), E (2009), F (2010), G (2011), H (2012), J (2013) 👋 Introduction Market Position Market Segment: Cruiser Motorcycle Competitive Analysis Key Competitors Era: Honda Shadow series, Yamaha V-Star series, Suzuki Boulevard series, Harley-Davidson Sportster models Key Features Vehicle Design Philosophy: Classic cruiser styling with modern V-twin performance and reliability Target Audience: Riders seeking a comfortable, stylish, and capable cruiser for touring and everyday riding Manual Value Proposition Manual Benefit: Enables owners and technicians to perform maintenance, diagnostics, and repairs efficiently and accurately, reducing reliance on costly dealer services. 📋 Manual Details Coverage Areas Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Page Count Estimated Page Count: Approx. 400-500 pages (typical for this class of service manual) Manual Type Manual Type: Factory Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, disassembly, assembly, inspection, specifications, tuning Fuel System: Fuel injection system, fuel pump, injectors, fuel tank, lines, troubleshooting Cooling System: Radiator, fan, coolant, thermostat, troubleshooting Transmission Drivetrain: Clutch operation, gear shifting mechanism, final drive, internal inspection Brakes: Front and rear brake systems, hydraulic lines, calipers, master cylinders, pad replacement, bleeding procedures Suspension: Front fork (telescopic), rear shock absorber, linkage, adjustments, overhaul Electrical System: Wiring diagrams, battery, charging system (alternator/stator, regulator/rectifier), starter motor, lighting, horn, instrumentation Chassis Frame: Frame inspection, component removal/installation (handlebars, footpegs, seat) Bodywork Trim: Fenders, fuel tank, side covers, seat removal/installation Ignition System Ignition System: Ignition coils, spark plugs, ECU control, timing specifications Procedures Included Preventive Maintenance: Scheduled maintenance, lubrication, adjustments, fluid changes Troubleshooting: Diagnostic charts, common problems, symptom-based repair guidance Disassembly Assembly: Detailed step-by-step procedures for component removal and reinstallation Engine Rebuild: Complete engine teardown and rebuild procedures, including top-end and bottom-end work Electrical Diagnostics: Fault finding for electrical circuits, use of multimeters, sensor testing Technical Depth Diagnostic Capabilities: In-depth diagnostic procedures for engine, electrical, and mechanical systems Repair Scope: Covers routine maintenance to complete engine and component overhauls Data Accuracy: Factory-level torque specifications, clearances, and tolerances 📊 Manual Specifications File Format File Format: Portable Document Format (PDF) Print Quality Print Quality: High-resolution scans of original factory manual, suitable for printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchable Text: Likely, depending on the OCR quality of the PDF ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, V-twin, SOHC, 4-stroke Displacement: 892 cc (54.4 cu in) Bore X Stroke: 92.0 x 81.0 mm Compression Ratio: 9.5:1 Valvetrain: 2 valves per cylinder, SOHC (Single Overhead Camshaft) Performance Horsepower Rating: Approx. 57 hp @ 6,000 rpm (manufacturer estimate) Torque Rating: Approx. 77 Nm (57 lb-ft) @ 3,500 rpm (manufacturer estimate) Fuel System Fuel Delivery: Fuel injection, Dual throttle body (40mm x 2) Fuel Type: Unleaded gasoline, minimum 87 octane Lubrication Oil Type Capacity: Kawasaki Genuine 10W-40 Motorcycle Oil, 3.5 L (3.7 US qt) with filter change 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Features Clutch Type: Wet, multiple-disc Final Drive: Belt drive (Kevlar reinforced) Fluid Specifications Transmission Oil Type: Kawasaki Genuine Motorcycle Gear Oil API GL-4 SAE 80 or equivalent Transmission Oil Capacity: Approx. 0.7 L (0.74 US qt) 📐 Dimensions Exterior Overall Length: 2405 mm (94.7 in) Overall Width: 930 mm (36.6 in) Overall Height: 1110 mm (43.7 in) Wheelbase: 1605 mm (63.2 in) Ground Clearance: 140 mm (5.5 in) Weights Curb Weight: Approx. 250 kg (551 lbs) Fuel Tank Capacity: 20.0 L (5.3 US gal) Dimensions Seat Height: 705 mm (27.8 in) 🛡️ Safety Features Ratings Safety Features Design: ABS available on some models (check specific trim) Active Features Braking System:...