Kia Avella Pride 1990-2004 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Kia Model: Avella Pride Model Alias: Pride Generation Generation Designation: First Generation Codes Platform Code: BD 👋 Introduction Market Position Positioning: A practical and affordable subcompact car, positioned for budget-conscious consumers seeking reliable transportation. Competitive Analysis Competitors: Competed with vehicles like the Hyundai Excel, Daewoo Espero, and other entry-level sedans and hatchbacks of its era. Key Features Highlight: Known for its simple mechanicals, fuel efficiency, and basic functionality, making it suitable for DIY maintenance. 📋 Manual Details Coverage Areas Covered Years: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Page Count Total Pages: >2000 Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine systems, including diagnosis, removal, installation, disassembly, assembly, and repair of all components. Fuel System: Fuel injection systems, fuel pumps, fuel filters, fuel lines, and emissions control systems. Cooling System: Radiator, water pump, thermostat, cooling fans, hoses, and coolant specifications. Lubrication System: Oil pump, oil filter, oil pan, lubrication passages, and recommended oil types and capacities. Ignition System: Spark plugs, ignition coils, distributor (if applicable), ignition timing, and electronic control unit (ECU) related to ignition. Transmission: Manual and automatic transmission systems, including removal, installation, disassembly, assembly, repair, and fluid specifications. Drivetrain: Clutch, drive axles, CV joints, differentials, and related components. Braking System: Hydraulic system, brake master cylinder, brake boosters, calipers, wheel cylinders, brake pads, brake shoes, and brake fluid specifications. Steering System: Steering gear, power steering pump, steering column, tie rod ends, and steering fluid. Suspension System: Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, and alignment specifications. Electrical System: Battery, charging system (alternator, regulator), starting system (starter motor), lighting systems, wiring diagrams, fuses, relays, and sensors. Body And Chassis: Body panels, doors, hood, trunk, interior trim, frame, and rustproofing. HVAC System: Heating, ventilation, and air conditioning system components, refrigerant, operation, and diagnosis. Interior Systems: Seats, seat belts, airbags (if equipped), dashboard, instrument cluster, and interior controls. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups, and inspections. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex issues. Repair: Detailed step-by-step instructions for removing, installing, disassembling, and assembling all vehicle components. Adjustments: Calibration and adjustment procedures for various systems like brakes, clutch, and engine timing. Diagnostics: Diagnostic trouble codes (DTCs), on-board diagnostics (OBD) information, and specific test procedures. Special Tools: Identification and usage instructions for specialized tools required for specific repair and maintenance tasks. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics. 📊 Manual Specifications File Format PDF Quality: High-resolution scans, ensuring clarity of text and diagrams. Print Quality Printability: Yes, all pages are printable. Binding Type Digital Delivery: Instant Download Paper Type Digital Format Requirements: Adobe Reader Compatibility Operating Systems: Windows, Mac, and Linux OS ⚙️ Engine Specifications Primary Engine Engine Family: Epsilon (based on Mazda B-engine) Engine Displacement Liters: 1.3 L (1343 cc) Engine Cylinders: 4 Engine Configuration: Inline Valvetrain: SOHC (Single Overhead Camshaft) Fuel Induction: Carburetor or Multi-point Fuel Injection (MPI), depending on year and market. Performance Horsepower Approx: 60-70 hp (depending on specific engine variant and tuning) Torque Approx: 85-95 Nm (depending on specific engine variant and tuning) Fuel System Fuel Type: Unleaded gasoline Fuel Tank Capacity Liters: Approx. 45 L 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 3-speed Automatic Transmission Features Clutch Type: Dry, single plate 📐 Dimensions Exterior Length Mm: Approx. 3985 mm (Sedan), 3940 mm (Hatchback) Width Mm: Approx. 1610 mm Height Mm: Approx. 1385 mm (Sedan), 1400 mm (Hatchback) Weights Curb Weight Kg: Approx. 850-950 kg (depending on body style and equipment) Gross Vehicle Weight Rating Kg: Approx. 1300-1400 kg 🛡️ Safety Features Ratings Crash Test Data: Limited publicly available data; typical for vehicles of its era, focusing on basic occupant protection. Active Features ABS: Optional on some higher trims or later models. Traction Control: Not commonly equipped. Passive Features Airbags: Driver airbag typically optional or absent on early models; passenger airbag rare. Seat Belts: Front and rear seat belts. Child Seat Anchors: Not typically present in early models; may vary by market. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, often with a cassette player. Optional CD player on later models. Driver Assistance Cruise Control: Rarely equipped; generally not a standard feature. Connectivity Usb Ports: Not available in original specification; aftermarket options possible. 🔧 Maintenance Service Intervals Oil Change Interval Km: Typically 5,000 - 7,500 km or 6 months, whichever comes first. Air Filter Replacement Km: Every 20,000 - 30,000 km or as needed based on driving conditions. Spark Plug Replacement Km: Every 30,000 - 40,000 km, depending on spark plug type. Timing Belt Replacement Km: Crucial for some engine variants; typically around 80,000 - 100,000...
Scheduled maintenance, fluid changes, filter replacements, tune-ups, and inspections.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex issues.
Repair:
Detailed step-by-step instructions for removing, installing, disassembling, and assembling all vehicle components.
Adjustments:
Calibration and adjustment procedures for various systems like brakes, clutch, and engine timing.
Diagnostics:
Diagnostic trouble codes (DTCs), on-board diagnostics (OBD) information, and specific test procedures.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair and maintenance tasks.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans, ensuring clarity of text and diagrams.
Print Quality
Printability:
Yes, all pages are printable.
Binding Type
Digital Delivery:
Instant Download
Paper Type
Digital Format Requirements:
Adobe Reader
Compatibility
Operating Systems:
Windows, Mac, and Linux OS
⚙️ Engine Specifications
Primary Engine
Engine Family:
Epsilon (based on Mazda B-engine)
Engine Displacement Liters:
1.3 L (1343 cc)
Engine Cylinders:
4
Engine Configuration:
Inline
Valvetrain:
SOHC (Single Overhead Camshaft)
Fuel Induction:
Carburetor or Multi-point Fuel Injection (MPI), depending on year and market.
Performance
Horsepower Approx:
60-70 hp (depending on specific engine variant and tuning)
Torque Approx:
85-95 Nm (depending on specific engine variant and tuning)
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity Liters:
Approx. 45 L
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
3-speed Automatic Transmission
Features
Clutch Type:
Dry, single plate
📐 Dimensions
Exterior
Length Mm:
Approx. 3985 mm (Sedan), 3940 mm (Hatchback)
Width Mm:
Approx. 1610 mm
Height Mm:
Approx. 1385 mm (Sedan), 1400 mm (Hatchback)
Weights
Curb Weight Kg:
Approx. 850-950 kg (depending on body style and equipment)
Gross Vehicle Weight Rating Kg:
Approx. 1300-1400 kg
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available data; typical for vehicles of its era, focusing on basic occupant protection.
Active Features
ABS:
Optional on some higher trims or later models.
Traction Control:
Not commonly equipped.
Passive Features
Airbags:
Driver airbag typically optional or absent on early models; passenger airbag rare.
Seat Belts:
Front and rear seat belts.
Child Seat Anchors:
Not typically present in early models; may vary by market.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with a cassette player. Optional CD player on later models.
Driver Assistance
Cruise Control:
Rarely equipped; generally not a standard feature.
Connectivity
Usb Ports:
Not available in original specification; aftermarket options possible.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Typically 5,000 - 7,500 km or 6 months, whichever comes first.
Air Filter Replacement Km:
Every 20,000 - 30,000 km or as needed based on driving conditions.
Spark Plug Replacement Km:
Every 30,000 - 40,000 km, depending on spark plug type.
Timing Belt Replacement Km:
Crucial for some engine variants; typically around 80,000 - 100,000 km or 5 years. Consult manual for specific engine.
Fluid Specifications
Engine Oil Type:
API SF or SG grade, SAE 10W-30 or 10W-40 (refer to manual for precise viscosity based on ambient temperature).
Engine Oil Capacity Liters:
Approx. 3.5 L with filter change.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio).
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent automatic transmission fluid.
Known Issues
Rust Corrosion:
Common in wheel wells, rocker panels, and floor pans due to age and exposure to elements, especially in humid climates.
Electrical Gremlins:
Age-related issues with wiring harnesses, grounds, and component failures (e.g., intermittent lighting, power window issues).
Engine Mounts:
Wear and tear leading to vibration and noise transmitted into the cabin.
Suspension Wear:
Worn ball joints, tie rod ends, and bushings can lead to steering looseness, noise, and poor handling.
Exhaust System:
Corrosion and leaks in mufflers, pipes, and catalytic converters are common with age.
Radiator Leaks:
Aging radiators and hoses can develop leaks, leading to overheating.
📚 Vehicle History
Brand Heritage
Kia Context:
Kia, founded in 1944, initially produced motorcycles and trucks before venturing into passenger cars. The Avella Pride was part of Kia's early expansion into global markets.
Model Evolution
Development Basis:
The Kia Avella was a rebadged version of the Mazda 323 (BG generation) and later models shared platforms with Ford and Mazda vehicles due to joint ventures and licensing agreements.
Design Philosophy:
Focus on affordability, practicality, and a relatively robust mechanical design. The 'Pride' name was used in certain markets, while 'Avella' was adopted for others.
Production
Manufacturing Locations:
Primarily South Korea; also produced in other Kia assembly plants and potentially under license in other countries.
Production Period:
1987 (as Kia Pride) to 2004.
🏆 Awards & Recognition
Recognitions
Consumer Ratings:
Generally rated as a functional and economical vehicle, but often not highlighted for awards or significant accolades.