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Kia Carens 2006 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Carens Year: 2006 Codes Platform Code: UN (Second Generation) 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) Target Audience: Families, individuals requiring flexible passenger and cargo space Competitive Analysis Key Competitors: Mazda Premacy, Nissan Lafesta, Toyota Ipsum, Honda Stream Key Features Vehicle Type: Compact MPV with sliding rear doors and flexible seating configurations Design Philosophy: Practicality, spaciousness, affordability 📋 Manual Details Coverage Areas Markets Covered: Global (specific to North American, European, and Asian market variants where applicable based on factory documentation) Page Count Estimated Pages: Hundreds (exact count varies by print configuration, but signifies comprehensive coverage) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, engine control (ECU/ECM), cooling system, lubrication system Transmission: Manual transmission, Automatic transmission (including diagnosis and overhaul) Drivetrain: Front-wheel drive (FWD) system, drive shafts, axles, differentials Suspension: Front suspension (MacPherson strut, control arms, stabilizers), Rear suspension (Multi-link, trailing arms, stabilizers), shock absorbers, springs Steering: Power steering system (hydraulic), steering column, steering gear Brakes: Front disc brakes, rear disc brakes, anti-lock braking system (ABS) components and diagnosis, parking brake system Electrical: Battery, charging system (alternator), starting system, lighting system (headlamps, tail lamps, interior), fuse box diagrams, wiring harnesses, relays Climate Control: Air conditioning (A/C) system, heating system, ventilation, blower motor, refrigerant circuits Body And Interior: Body panels, doors, windows, seats, dashboard, trim, exterior moldings, glass replacement Safety Systems: Airbag system (SRS), seat belt mechanisms, diagnostic procedures for safety components Diagnostics: On-board diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), troubleshooting procedures for common faults Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake fluid flush, coolant replacement Repair: Engine component replacement (e.g., alternator, starter, water pump), transmission overhaul, brake pad/rotor replacement, suspension component replacement, electrical component repair Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, identification of faulty components Rebuilds: Engine disassembly and reassembly, transmission overhaul procedures Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics and component replacement) 📊 Manual Specifications File Format File Type: PDF Print Quality Resolution: High resolution (suitable for clear printing of text and diagrams) Searchability: Searchable text (allows for quick lookup of specific terms and procedures) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Completeness Completeness: Official Factory Service Manual (covers all aspects of vehicle repair and maintenance) ⚙️ Engine Specifications Primary Engine Engine Code Eur Asia: G4GC (2.0L DOHC I4 Beta II) Engine Code Na: G4GC (2.0L DOHC I4 Beta II) Displacement Cc: 1998 Bore X Stroke Mm: 82.0 x 93.5 Compression Ratio: 9.5:1 Valve Train: DOHC, 16 valves with CVVT (Continuously Variable Valve Timing) Performance Horsepower Ps Eur: 139 PS @ 6000 rpm Torque Nm Eur: 182 Nm @ 4500 rpm Horsepower Hp Na: 138 hp @ 6000 rpm Torque Lb-Ft Na: 136 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 AKI (or 91 RON for optimal performance) 🔧 Transmission Standard Type: 5-speed Manual Transmission (M5HF2) Optional Type: 4-speed Automatic Transmission (4AF28) Features Automatic Features: Electronically controlled, adaptive shift logic Fluid Specifications Manual Transmission Fluid Type: API GL-4, SAE 75W-90 (or equivalent) Automatic Transmission Fluid Type: Kia Genuine ATF SP-III (or equivalent) 📐 Dimensions Exterior Length Mm: 4525 Width Mm: 1780 Height Mm: 1640 Wheelbase Mm: 2700 Front Track Mm: 1518 Rear Track Mm: 1522 Ground Clearance Mm: 150 Weights Curb Weight Kg Manual: 1535 Curb Weight Kg Automatic: 1570 Gross Vehicle Weight Rating Kg: 2100 Cargo Cargo Volume Liters Behind 3Rd Row: 195 Cargo Volume Liters Behind 2Nd Row: 740 Cargo Volume Liters Behind 1St Row: 1540 Wheels And Tires Standard Wheel Size: 15-inch alloy or steel Optional Wheel Size: 16-inch alloy Standard Tire Size: 205/65 R15 Optional Tire Size: 215/60 R16 Bolt Pattern: 5x114.3 mm (5x4.5 inches) Center Bore Mm: 67.1 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (for 2006 model year) NHTSA Front Impact Passenger: 4 Stars (for 2006 model year) NHTSA Side Impact Front Seat: 5 Stars (for 2006 model year) NHTSA Side Impact Rear Seat: 5 Stars (for 2006 model year) IIHS Front Offset Crash Rating: Good (for vehicles with similar design) Active Features ABS: Standard (Anti-lock Braking System) E B D: Available (Electronic Brake-force Distribution) Traction Control: Available (TCS) Passive Features Airbags Front: Standard (Dual front airbags) Airbags Side: Available (Front side-impact airbags) Airbags Curtain: Available (Full-length side curtain airbags for all rows) Seatbelts: 3-point seatbelts with pretensioners and load limiters 💡 Technology Features Infotainment Head Unit: Factory AM/FM/CD stereo system Speaker System: 4-6 speaker setup (depending on trim level) Driver Assistance Cruise Control: Available (Standard on higher trims) Rear Parking Sensors: Available Connectivity Auxiliary...
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Kia Carens 2006 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Carens
Year:
2006
Codes
Platform Code:
UN (Second Generation)
👋 Introduction
Market Position
Segment:
Compact MPV (Multi-Purpose Vehicle)
Target Audience:
Families, individuals requiring flexible passenger and cargo space
Competitive Analysis
Key Competitors:
Mazda Premacy, Nissan Lafesta, Toyota Ipsum, Honda Stream
Key Features
Vehicle Type:
Compact MPV with sliding rear doors and flexible seating configurations
Design Philosophy:
Practicality, spaciousness, affordability
📋 Manual Details
Coverage Areas
Markets Covered:
Global (specific to North American, European, and Asian market variants where applicable based on factory documentation)
Page Count
Estimated Pages:
Hundreds (exact count varies by print configuration, but signifies comprehensive coverage)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, engine control (ECU/ECM), cooling system, lubrication system
Transmission:
Manual transmission, Automatic transmission (including diagnosis and overhaul)
Drivetrain:
Front-wheel drive (FWD) system, drive shafts, axles, differentials
Suspension:
Front suspension (MacPherson strut, control arms, stabilizers), Rear suspension (Multi-link, trailing arms, stabilizers), shock absorbers, springs
Steering:
Power steering system (hydraulic), steering column, steering gear
Brakes:
Front disc brakes, rear disc brakes, anti-lock braking system (ABS) components and diagnosis, parking brake system
Electrical:
Battery, charging system (alternator), starting system, lighting system (headlamps, tail lamps, interior), fuse box diagrams, wiring harnesses, relays
Climate Control:
Air conditioning (A/C) system, heating system, ventilation, blower motor, refrigerant circuits
Body And Interior:
Body panels, doors, windows, seats, dashboard, trim, exterior moldings, glass replacement
Safety Systems:
Airbag system (SRS), seat belt mechanisms, diagnostic procedures for safety components
Diagnostics:
On-board diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), troubleshooting procedures for common faults
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake fluid flush, coolant replacement
Repair:
Engine component replacement (e.g., alternator, starter, water pump), transmission overhaul, brake pad/rotor replacement, suspension component replacement, electrical component repair
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, identification of faulty components
Rebuilds:
Engine disassembly and reassembly, transmission overhaul procedures
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics and component replacement)
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Resolution:
High resolution (suitable for clear printing of text and diagrams)
Searchability:
Searchable text (allows for quick lookup of specific terms and procedures)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Completeness
Completeness:
Official Factory Service Manual (covers all aspects of vehicle repair and maintenance)
⚙️ Engine Specifications
Primary Engine
Engine Code Eur Asia:
G4GC (2.0L DOHC I4 Beta II)
Engine Code Na:
G4GC (2.0L DOHC I4 Beta II)
Displacement Cc:
1998
Bore X Stroke Mm:
82.0 x 93.5
Compression Ratio:
9.5:1
Valve Train:
DOHC, 16 valves with CVVT (Continuously Variable Valve Timing)
Performance
Horsepower Ps Eur:
139 PS @ 6000 rpm
Torque Nm Eur:
182 Nm @ 4500 rpm
Horsepower Hp Na:
138 hp @ 6000 rpm
Torque Lb-Ft Na:
136 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 AKI (or 91 RON for optimal performance)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (M5HF2)
Optional
Type:
4-speed Automatic Transmission (4AF28)
Features
Automatic Features:
Electronically controlled, adaptive shift logic
Fluid Specifications
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 (or equivalent)
Automatic Transmission Fluid Type:
Kia Genuine ATF SP-III (or equivalent)
📐 Dimensions
Exterior
Length Mm:
4525
Width Mm:
1780
Height Mm:
1640
Wheelbase Mm:
2700
Front Track Mm:
1518
Rear Track Mm:
1522
Ground Clearance Mm:
150
Weights
Curb Weight Kg Manual:
1535
Curb Weight Kg Automatic:
1570
Gross Vehicle Weight Rating Kg:
2100
Cargo
Cargo Volume Liters Behind 3Rd Row:
195
Cargo Volume Liters Behind 2Nd Row:
740
Cargo Volume Liters Behind 1St Row:
1540
Wheels And Tires
Standard Wheel Size:
15-inch alloy or steel
Optional Wheel Size:
16-inch alloy
Standard Tire Size:
205/65 R15
Optional Tire Size:
215/60 R16
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Center Bore Mm:
67.1
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars (for 2006 model year)
NHTSA Front Impact Passenger:
4 Stars (for 2006 model year)
NHTSA Side Impact Front Seat:
5 Stars (for 2006 model year)
NHTSA Side Impact Rear Seat:
5 Stars (for 2006 model year)
IIHS Front Offset Crash Rating:
Good (for vehicles with similar design)
Active Features
ABS:
Standard (Anti-lock Braking System)
E B D:
Available (Electronic Brake-force Distribution)
Traction Control:
Available (TCS)
Passive Features
Airbags Front:
Standard (Dual front airbags)
Airbags Side:
Available (Front side-impact airbags)
Airbags Curtain:
Available (Full-length side curtain airbags for all rows)
Seatbelts:
3-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Head Unit:
Factory AM/FM/CD stereo system
Speaker System:
4-6 speaker setup (depending on trim level)
Driver Assistance
Cruise Control:
Available (Standard on higher trims)
Rear Parking Sensors:
Available
Connectivity
Auxiliary Input:
Not commonly equipped, may have aftermarket options
🔧 Maintenance
Service Intervals Engine Oil
Interval Km:
12,000 km or 12 months (whichever comes first)
Interval Miles:
7,500 miles or 12 months (whichever comes first)
Service Intervals Oil Filter
Interval:
Same as engine oil
Service Intervals Air Filter
Interval Km:
24,000 km
Interval Miles:
15,000 miles
Service Intervals Cabin Filter
Interval Km:
24,000 km
Interval Miles:
15,000 miles
Service Intervals Spark Plugs
Interval Km:
96,000 km (Long-life type)
Interval Miles:
60,000 miles (Long-life type)
Service Intervals Timing Belt
Interval Km:
96,000 km (Inspect and replace if necessary, based on condition)
Interval Miles:
60,000 miles (Inspect and replace if necessary, based on condition)
Fluid Specifications
Engine Oil Capacity Liters:
4.0 (with filter)
Engine Oil Type:
API SL/SM, ILSAC GF-3, SAE 5W-20 or 5W-30
Coolant Type:
Ethylene Glycol based, OAT (Organic Acid Technology) or HOAT, Kia Genuine Coolant (or equivalent)
Coolant Capacity Liters:
7.4
Brake Fluid Type:
DOT 3 (or DOT 4 if specified by manufacturer for replacement)
Known Issues
Common Problem 1:
CV Joint wear (especially front)
Common Problem 2:
Power steering pump noise or leaks
Common Problem 3:
Wiper motor failure
Common Problem 4:
Check engine light due to O2 sensor or EVAP system faults
Common Problem 5:
Door lock actuator issues
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Motors Corporation
Model Evolution
Generation:
Second Generation (2006-2010)
Design Changes From Previous:
Larger platform, improved styling, enhanced safety features, new powertrain options
Production
Production Period Model Year:
2006
Manufacturing Location:
South Korea (Hwaseong Plant)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved 4 and 5-star ratings from NHTSA in frontal and side impact tests for its model year.
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