🏷️ Basic Information Identification Make: Kia Model: Rio Year: 2004 Codes Chassis Code: DC 👋 Introduction Market Position Segment: Subcompact car Target Audience: Budget-conscious consumers seeking economical transportation, often as a first car or city commuter Competitive Analysis Key Competitors: Chevrolet Aveo, Ford Fiesta, Honda Fit (Jazz), Toyota Yaris (Vitz), Hyundai Accent Key Features Manufacturer Selling Points: Affordability, fuel efficiency, compact size for urban maneuverability, increasing reliability and features from Kia's growing product line Manual Value Proposition: Provides authorized service procedures and specifications, enabling cost-effective maintenance and repairs, crucial for owners wanting to maintain their vehicle's longevity and value 📋 Manual Details Coverage Areas Markets Covered: North America (USA/Canada) and potentially other global markets depending on regional variations Page Count Estimated Page Count: ~1500-2000 (typical for a comprehensive workshop manual of this era) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management (ECM), fuel system, ignition system, emission controls, cooling system, lubrication system, exhaust system Drivetrain: Manual transmission, automatic transmission, clutch, drive shafts, differentials, axles Chassis: Suspension (front and rear), steering system, braking system (ABS, drums, discs), wheels and tires Electrical: 12V battery system, charging system, starting system, lighting, instrumentation, body electrical controls, power accessories (windows, locks, mirrors), audio system, HVAC controls Body And Frame: Body construction, exterior panels, interior trim, doors, windows, bumpers, chassis frame (if applicable), rust prevention and corrosion control Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), tune-ups, inspections Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides, fault code interpretation (OBD-II) Repair And Rebuild: Component removal and installation, disassembly and assembly of major and minor assemblies, seal and gasket replacement, alignment procedures Specifications And Measurements: Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic parameter readings Technical Depth Depth: Comprehensive, covering from basic maintenance to complex component overhauls and diagnostics, suitable for professional technicians and advanced DIYers 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Image Resolution: High-resolution scans suitable for clear viewing and printing of diagrams, illustrations, and text Binding Type Binding: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) Features Searchability: Likely includes searchable text for quick information retrieval Navigation: Table of contents and potentially hyperlinked sections for easy navigation ⚙️ Engine Specifications Primary Engine Engine Code: G4HD (common for this generation) Engine Type: Inline 4-cylinder, DOHC (Double Overhead Camshaft) Displacement: 1.6 Liters (1599 cc) Bore X Stroke: 76.5 mm x 87.0 mm (typical for this engine) Performance Horsepower Max: ~106 hp @ 6000 rpm Torque Max: ~103 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 AKI (Octane Rating) Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Hyundai/Kia Long Life Coolant) Lubrication System Oil Type: API Service SG, SH, SJ, SL, or SM; ILSAC GF-2 or GF-3; SAE 5W-20 or 5W-30 Oil Capacity: Approximately 3.8 US quarts (3.6 liters) with filter change Emission Control Emissions Standard: EPA/CARB standards for the model year 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Manual Fluid Type: API GL-4; SAE 75W-90 or 75W-80 gear oil Automatic Fluid Type: Dexron III or equivalent (check specific manual for exact spec, e.g., Kia/Hyundai ATF SP-III) Automatic Fluid Capacity: Approximately 7.2 US quarts (6.8 liters) for a full refill 📐 Dimensions Exterior Length: ~158.3 inches (4021 mm) Width: ~66.7 inches (1695 mm) Height: ~58.3 inches (1481 mm) Wheelbase: ~96.1 inches (2440 mm) Weights Curb Weight: ~2315 - 2450 lbs (1050 - 1111 kg), depending on transmission and trim Gross Vehicle Weight Rating Gvwr: Typically around 3500-3600 lbs 🛡️ Safety Features Ratings NHTSA Front Impact: Likely 4-star for driver, 3-star for passenger (based on typical ratings for this class/era) IIHS Side Impact: Varies by specific testing, but generally moderate for vehicles of this age and class Active Features ABS: Available on some trims, typically as an option or standard on higher trims Traction Control: Not commonly available on this model year Passive Features Airbags: Front driver and passenger airbags standard; side airbags and curtain airbags not typically available Seatbelts: 3-point seatbelts with pretensioners for front occupants, 3-point seatbelts for rear outboard occupants, 2-point lap belt for rear center occupant 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM stereo with CD player; some models may have cassette tape or auxiliary input. Speakers: Typically 2 or 4 speakers. Driver Assistance Cruise Control: Available on higher trim levels. Parking Sensors: Not a standard or common feature for this model. Connectivity Bluetooth: Not available on this model year. Usb Port: Not available on this model year. 🔧 Maintenance Service Intervals Oil And Filter Change: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first (consult manual...