Kia Rondo Complete Workshop Service Repair Manual 2008

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🏷️ Basic Information Identification Make: Kia Model: Rondo Year: 2008 Manual Product Name: Kia Rondo Complete Workshop Service Repair Manual 2008 👋 Introduction Market Position Segment: Compact MPV / Crossover Target Audience: Families seeking versatile and practical transportation. Competitive Analysis Key Competitors: Dodge Caliber, Ford Focus, Mazda5, Toyota Matrix/Corolla Verso (depending on market). Key Features Versatility: Offers a balance between a car's driving dynamics and an SUV's practicality with its flexible seating arrangements. Value Proposition: Often positioned as an affordable and well-equipped option in its segment. Design: Distinctive styling that blends hatchback and minivan cues. 📋 Manual Details Coverage Areas Engine Coverage: 2.4L G4KC I4, 2.7L G6BA V6 Transmission Coverage: 4-speed Automatic (F4A42, F4A51), 5-speed Manual (M5GF1) Chassis Systems: Suspension (Front/Rear), Steering, Brakes (ABS, EBD), Driveline Electrical Systems: Engine Control, Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Audio, HVAC, SRS (Airbag) Body And Trim: Exterior Body Panels, Interior Trim, Doors, Windows, Seats, Roof Comfort And Convenience: HVAC (Heating, Ventilation, Air Conditioning), Power Accessories, Keyless Entry Troubleshooting: Diagnostic Trouble Codes (DTCs), Common Faults, Symptom-based Diagnosis Page Count Estimated Page Count: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Cylinder Head, Block, Crankshaft, Pistons, Camshafts, Valvetrain, Timing Components Engine Fuel And Ignition: Fuel Injection System, Fuel Pump, Injectors, Ignition Coils, Spark Plugs, Sensors (MAF, O2, TPS, CKP, CMP) Engine Cooling And Lubrication: Cooling System (Radiator, Pump, Thermostat), Lubrication System (Oil Pump, Oil Filter, Oil Pan) Exhaust System: Exhaust Manifold, Catalytic Converter, Muffler, Oxygen Sensors Transmission Mechanical: Gearbox Disassembly/Reassembly, Clutch, Torque Converter, Gears, Bearings Transmission Electronic Controls: Transmission Control Module (TCM) Inputs/Outputs, Solenoids, Sensors Suspension Components: Struts, Shocks, Springs, Control Arms, Bushings, Ball Joints, Stabilizer Bars Steering System: Power Steering Pump, Rack and Pinion, Tie Rods, Steering Column Brake System: Brake Pads, Rotors, Calipers, Master Cylinder, Brake Lines, ABS Module, EBD System Wheel And Tire System: Wheel Bearing Replacement, Tire Specifications, Alignment Procedures Body Electrical: Lighting circuits, Power windows/locks, Wiper/washer systems, Horn, Interior/Exterior lighting diagnostics HVAC System: Compressor, Condenser, Evaporator, Blower Motor, HVAC Control Module, Refrigerant Handling Safety Restraints: Airbag System (SRS Module, Sensors, Airbags), Seatbelt Pre-tensioners Procedures Included Routine Maintenance: Oil Changes, Filter Replacements (Oil, Air, Cabin), Spark Plug Replacement, Fluid Checks/Top-offs, Tire Rotation Engine Repair: Head Gasket Replacement, Piston Ring Installation, Timing Belt/Chain Replacement, Engine Mount Replacement, Component Rebuilds Transmission Service: Fluid and Filter Replacement, Transmission Rebuild, Clutch Replacement, Torque Converter Replacement Brake System Repair: Brake Pad/Rotor Replacement, Caliper Rebuild/Replacement, Master Cylinder Replacement, ABS Bleeding Suspension And Steering Repair: Strut/Shock Replacement, Control Arm Bushing Replacement, Ball Joint Replacement, Power Steering Pump Replacement Electrical Diagnostics And Repair: Wiring Harness Repair, Component Testing, Sensor Replacement, Module Programming (where applicable) Body Panel Repair And Replacement: Door Panel Removal, Fender Replacement, Bumper Repair/Replacement, Trim Piece Installation HVAC System Repair: Component Replacement (Compressor, Evaporator), Refrigerant Charging, Leak Detection Airbag System Service: SRS Component Replacement, Diagnostic Scan for SRS Faults Troubleshooting Guides: Diagnostic Flowcharts, Symptom-based repair procedures Technical Depth Depth: Comprehensive: Covers all aspects from basic maintenance to in-depth component overhaul and diagnostics. Diagnostic Capability: Includes detailed diagnostic trouble code (DTC) explanations, circuit diagrams, and component testing procedures. Rebuild Procedures: Detailed instructions for engine and transmission rebuilds, including specifications and tolerances. Special Tools: Lists and diagrams for specialized tools required for specific repairs. 📊 Manual Specifications File Format Format: PDF Searchability: Fully searchable text content for quick information retrieval. Printable: Printable pages for easy use in a workshop environment. Print Quality Quality: High-resolution diagrams, clear text, and detailed illustrations. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: G4KC Displacement 1: 2.4 Liters (2359 cc) Configuration 1: Inline 4-Cylinder (DOHC, 16-valve) Bore X Stroke 1: 88.0 mm x 97.0 mm Compression Ratio 1: 9.4:1 Horsepower 1: 175 hp @ 6000 rpm Torque 1: 169 lb-ft @ 4000 rpm Optional Engine Engine Code 2: G6BA Displacement 2: 2.7 Liters (2656 cc) Configuration 2: V6 (DOHC, 24-valve) Bore X Stroke 2: 86.7 mm x 75.0 mm Compression Ratio 2: 9.6:1 Horsepower 2: 189 hp @ 6000 rpm Torque 2: 182 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 (AKI) 🔧 Transmission Standard Type 1: 4-Speed Automatic (F4A42 / F4A51) Optional Type 2: 5-Speed Manual (M5GF1) Features Automatic Modes: Electronic control with overdrive, possible manual shifting mode on some trims. Fluid Type Automatic Fluid: Kia Genuine ATF SP-III or equivalent. Manual Fluid: GL-4 Gear Oil (e.g., SAE 75W-90) 📐 Dimensions Exterior Length: 4530 mm (178.3 in) Width: 1785 mm (70.3 in) Height: 1630 mm (64.2 in) Wheelbase: 2700 mm (106.3 in) Ground Clearance: Approx. 155 mm (6.1 in) Interior Seating Capacity: 5 or 7 passengers (depending on configuration)...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Rondo

Year:

Manual Product Name:

Kia Rondo Complete Workshop Service Repair Manual 2008

👋 Introduction

Market Position

Segment:

Compact MPV / Crossover

Target Audience:

Families seeking versatile and practical transportation.

Competitive Analysis

Key Competitors:

Dodge Caliber, Ford Focus, Mazda5, Toyota Matrix/Corolla Verso (depending on market).

Key Features

Versatility:

Offers a balance between a car's driving dynamics and an SUV's practicality with its flexible seating arrangements.

Value Proposition:

Often positioned as an affordable and well-equipped option in its segment.

Design:

Distinctive styling that blends hatchback and minivan cues.

📋 Manual Details

Coverage Areas

Engine Coverage:

2.4L G4KC I4, 2.7L G6BA V6

Transmission Coverage:

4-speed Automatic (F4A42, F4A51), 5-speed Manual (M5GF1)

Chassis Systems:

Suspension (Front/Rear), Steering, Brakes (ABS, EBD), Driveline

Electrical Systems:

Engine Control, Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Audio, HVAC, SRS (Airbag)

Body And Trim:

Exterior Body Panels, Interior Trim, Doors, Windows, Seats, Roof

Comfort And Convenience:

HVAC (Heating, Ventilation, Air Conditioning), Power Accessories, Keyless Entry

Troubleshooting:

Diagnostic Trouble Codes (DTCs), Common Faults, Symptom-based Diagnosis

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Cylinder Head, Block, Crankshaft, Pistons, Camshafts, Valvetrain, Timing Components

Engine Fuel And Ignition:

Fuel Injection System, Fuel Pump, Injectors, Ignition Coils, Spark Plugs, Sensors (MAF, O2, TPS, CKP, CMP)

Engine Cooling And Lubrication:

Cooling System (Radiator, Pump, Thermostat), Lubrication System (Oil Pump, Oil Filter, Oil Pan)

Exhaust System:

Exhaust Manifold, Catalytic Converter, Muffler, Oxygen Sensors

Transmission Mechanical:

Gearbox Disassembly/Reassembly, Clutch, Torque Converter, Gears, Bearings

Transmission Electronic Controls:

Transmission Control Module (TCM) Inputs/Outputs, Solenoids, Sensors

Suspension Components:

Struts, Shocks, Springs, Control Arms, Bushings, Ball Joints, Stabilizer Bars

Steering System:

Power Steering Pump, Rack and Pinion, Tie Rods, Steering Column

Brake System:

Brake Pads, Rotors, Calipers, Master Cylinder, Brake Lines, ABS Module, EBD System

Wheel And Tire System:

Wheel Bearing Replacement, Tire Specifications, Alignment Procedures

Body Electrical:

Lighting circuits, Power windows/locks, Wiper/washer systems, Horn, Interior/Exterior lighting diagnostics

HVAC System:

Compressor, Condenser, Evaporator, Blower Motor, HVAC Control Module, Refrigerant Handling

Safety Restraints:

Airbag System (SRS Module, Sensors, Airbags), Seatbelt Pre-tensioners

Procedures Included

Routine Maintenance:

Oil Changes, Filter Replacements (Oil, Air, Cabin), Spark Plug Replacement, Fluid Checks/Top-offs, Tire Rotation

Engine Repair:

Head Gasket Replacement, Piston Ring Installation, Timing Belt/Chain Replacement, Engine Mount Replacement, Component Rebuilds

Transmission Service:

Fluid and Filter Replacement, Transmission Rebuild, Clutch Replacement, Torque Converter Replacement

Brake System Repair:

Brake Pad/Rotor Replacement, Caliper Rebuild/Replacement, Master Cylinder Replacement, ABS Bleeding

Suspension And Steering Repair:

Strut/Shock Replacement, Control Arm Bushing Replacement, Ball Joint Replacement, Power Steering Pump Replacement

Electrical Diagnostics And Repair:

Wiring Harness Repair, Component Testing, Sensor Replacement, Module Programming (where applicable)

Body Panel Repair And Replacement:

Door Panel Removal, Fender Replacement, Bumper Repair/Replacement, Trim Piece Installation

HVAC System Repair:

Component Replacement (Compressor, Evaporator), Refrigerant Charging, Leak Detection

Airbag System Service:

SRS Component Replacement, Diagnostic Scan for SRS Faults

Troubleshooting Guides:

Diagnostic Flowcharts, Symptom-based repair procedures

Technical Depth

Depth:

Comprehensive: Covers all aspects from basic maintenance to in-depth component overhaul and diagnostics.

Diagnostic Capability:

Includes detailed diagnostic trouble code (DTC) explanations, circuit diagrams, and component testing procedures.

Rebuild Procedures:

Detailed instructions for engine and transmission rebuilds, including specifications and tolerances.

Special Tools:

Lists and diagrams for specialized tools required for specific repairs.

📊 Manual Specifications

File Format

Format:

Searchability:

Fully searchable text content for quick information retrieval.

Printable:

Printable pages for easy use in a workshop environment.

Print Quality

Quality:

High-resolution diagrams, clear text, and detailed illustrations.

Binding Type

Binding:

Not Applicable (Digital Download)

Paper Type

Paper Type:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

Displacement 1:

2.4 Liters (2359 cc)

Configuration 1:

Inline 4-Cylinder (DOHC, 16-valve)

Bore X Stroke 1:

88.0 mm x 97.0 mm

Compression Ratio 1:

9.4:1

Horsepower 1:

175 hp @ 6000 rpm

Torque 1:

169 lb-ft @ 4000 rpm

Optional Engine

Engine Code 2:

Displacement 2:

2.7 Liters (2656 cc)

Configuration 2:

V6 (DOHC, 24-valve)

Bore X Stroke 2:

86.7 mm x 75.0 mm

Compression Ratio 2:

9.6:1

Horsepower 2:

189 hp @ 6000 rpm

Torque 2:

182 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Electronic Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Recommended Octane:

87 (AKI)

🔧 Transmission

Standard

Type 1:

4-Speed Automatic (F4A42 / F4A51)

Optional

Type 2:

5-Speed Manual (M5GF1)

Features

Automatic Modes:

Electronic control with overdrive, possible manual shifting mode on some trims.

Fluid Type

Automatic Fluid:

Kia Genuine ATF SP-III or equivalent.

Manual Fluid:

GL-4 Gear Oil (e.g., SAE 75W-90)

📐 Dimensions

Exterior

Length:

4530 mm (178.3 in)

Width:

1785 mm (70.3 in)

Height:

1630 mm (64.2 in)

Wheelbase:

2700 mm (106.3 in)

Ground Clearance:

Approx. 155 mm (6.1 in)

Interior

Seating Capacity:

5 or 7 passengers (depending on configuration)

Cargo

Cargo Volume Behind 2Nd Row:

Approx. 470 Liters (16.6 cu ft)

Cargo Volume Behind 3Rd Row:

Approx. 240 Liters (8.5 cu ft)

Weights

Curb Weight 2.4L:

Approx. 1540 kg (3395 lbs)

Curb Weight 2.7L:

Approx. 1610 kg (3550 lbs)

Gross Vehicle Weight Rating Gvwr:

Varies by configuration, typically around 2100-2200 kg (4600-4850 lbs)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

5-Star (2008 model year, some configurations)

NHTSA Front Impact Passenger:

5-Star (2008 model year, some configurations)

NHTSA Side Impact Front Seat:

5-Star (2008 model year, some configurations)

NHTSA Side Impact Rear Seat:

4-Star (2008 model year, some configurations)

IIHS Front Crash Rating:

IIHS Side Crash Rating:

IIHS Rear Crash Rating:

Active Features

Standard Anti-lock Braking System

Standard Electronic Brakeforce Distribution

Traction Control:

Optional Electronic Stability Control (ESC) on some trims.

Passive Features

Airbags Front:

Dual front airbags

Airbags Side:

Front side-impact airbags

Airbags Curtain:

Optional front and rear side-curtain airbags

Seatbelts:

3-point seatbelts with pre-tensioners and load limiters (front), 3-point seatbelts (rear)

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player with 4 or 6 speakers. Optional MP3 playback and SiriusXM satellite radio.

Display:

Basic LCD display for audio and clock functions. No touchscreen infotainment on base models.

Connectivity:

Auxiliary audio input jack (standard). Bluetooth connectivity optional on higher trims.

Driver Assistance

Cruise Control:

Standard cruise control

Parking Assistance:

Rear parking sensors optional on some trims.

Keyless Entry:

Keyless entry system optional on higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval Synthetic:

Every 7,500 miles (12,000 km) or 12 months, whichever comes first, with synthetic oil.

Oil Change Interval Conventional:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first, with conventional oil.

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement 2.4L:

Every 105,000 miles (168,000 km) using Iridium-tipped spark plugs.

Spark Plug Replacement 2.7L:

Every 105,000 miles (168,000 km) using Iridium-tipped spark plugs.

Transmission Fluid Change:

Every 60,000 miles (96,000 km) for automatic transmission (or as per severe driving conditions).

Fluid Specifications

Engine Oil Viscosity:

SAE 5W-20 (API SN or higher recommended for synthetic)

Engine Oil Capacity 2.4L:

4.5 Liters (4.8 US Quarts) with filter change.

Engine Oil Capacity 2.7L:

4.7 Liters (5.0 US Quarts) with filter change.

Coolant Type:

Ethylene Glycol-based, Pre-mixed 50/50 (Green or Orange type specified by Kia).

Coolant Capacity:

Approx. 7.5 Liters (7.9 US Quarts)

Known Issues

Engine Oil Consumption:

Some owners report higher than average oil consumption, particularly with the 2.7L V6. Regular checking is advised.

Transmission Shifting:

Occasional reports of rough shifting or delayed engagement in automatic transmissions, often related to fluid degradation or solenoid issues.

Suspension Noise:

Worn control arm bushings or sway bar links can lead to clunking or rattling noises over bumps.

Evaporator Core Leaks:

HVAC system evaporator core can develop leaks, leading to loss of AC performance and potential water ingress into the cabin.

Power Steering Pump Noise:

The power steering pump can sometimes become noisy, especially when turning, indicating a need for fluid check or pump replacement.

📚 Vehicle History

Brand Heritage

Manufacturer:

Kia Motors Corporation, South Korea.

Model Evolution

First Generation Launch:

The Kia Rondo (also known as Carens in some markets) was introduced globally in the early 2000s. The second generation, which includes the 2008 model year, debuted around 2006.

Second Generation Design:

The 2007-2010 Rondo represented a significant redesign, moving towards a more car-like crossover appearance compared to earlier generations which were more minivan-centric.

Facelift:

While the 2008 model is part of the second generation, a minor facelift might have occurred for the 2009 or 2010 model year, but the core platform and major components remain consistent for this generation.

Production

Manufacturing Location:

Primarily produced in South Korea by Kia Motors.

Production Years Generation 2:

2006-2013 (Global, with regional variations and facelifts)

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

While not a consistent awardee across all years, the Rondo's strong crash test performance often placed it favorably for safety.

Ratings

Consumer Reports Reliability:

Varies by model year and specific component, but generally considered average to above average for its class during its production run.

Certifications

Epa Fuel Economy 2.4L Auto:

City: 20 MPG, Highway: 27 MPG (Approx.)

Epa Fuel Economy 2.7L Auto:

City: 17 MPG, Highway: 24 MPG (Approx.)