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KIA Sedona 2004 OEM Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sedona Year: 2004 Codes Chassis Code: VQ 👋 Introduction Market Position Vehicle Segment: Minivan / MPV (Multi-Purpose Vehicle) Target Audience: Families, fleet operators Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Dodge Grand Caravan, Chrysler Town & Country, Ford Freestar/Windstar Key Features Vehicle Strengths: Spacious interior, versatile seating, value for money Manual Value Proposition: Provides professional-level repair and maintenance information, empowering owners and independent mechanics 📋 Manual Details Coverage Areas Primary Coverage: North America Regional Variants: North American Specification Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital Download (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, exhaust system, cooling system, lubrication system, automatic transmission, manual transmission (if applicable) Chassis: Suspension (front and rear), steering system, braking system (including ABS), drive shafts, wheels and tires Electrical: Body electrical systems, lighting, instrument cluster, audio system, power accessories (windows, locks, mirrors), HVAC controls, engine control module (ECM) wiring, transmission control module (TCM) wiring Body: Body structure, interior trim, exterior trim, doors, windows, roof panel, bumpers, seats, airbags Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, inspections Diagnostics: Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) and explanations Repair: Component removal and installation, adjustments, system overhauls, component rebuilding Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical values Technical Depth Depth: Comprehensive; covers basic to advanced repairs and diagnostics 📊 Manual Specifications File Format Format Details: PDF (typically searchable and printable) Print Quality Quality: High-resolution scans of original factory documentation Binding Type Binding: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: G6CU (North American specification) Engine Type: V6, SOHC Displacement Liters: 3.5 Displacement Cid: 3497 Bore X Stroke: 93.0 mm x 82.7 mm (approximate) Compression Ratio: 9.4:1 (approximate) Performance Horsepower Hp: 195 @ 5500 RPM (approximate) Torque Lb Ft: 217 @ 3000 RPM (approximate) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane recommended Engine Management ECU Type: Electronic Control Unit (ECU) with integrated diagnostics 🔧 Transmission Standard Type: 4-Speed Automatic Transmission Optional Type: N/A for 2004 North American market Features Transmission Fluid Type: Kia Genuine ATF SP-III or equivalent Transmission Fluid Capacity: Approximately 7.7 Liters (8.1 US Quarts) for a complete fill (refer to manual for exact capacity and procedure) Gear Ratios Final Drive Ratio: 3.510:1 (typical) 📐 Dimensions Exterior Length In: 201.1 Width In: 78.7 Height In: 69.1 Wheelbase In: 118.1 Front Track In: 67.3 Rear Track In: 67.5 Ground Clearance In: 6.2 (approximate) Weights Curb Weight Lbs: 4365 - 4517 (depending on trim and options) Gross Vehicle Weight Rating Gvwr Lbs: 5842 (typical) Cargo Cargo Volume Cu Ft Behind 3Rd Row: 39.9 Cargo Volume Cu Ft Behind 2Nd Row: 92.1 Cargo Volume Cu Ft Behind 1St Row: 150.7 🛡️ Safety Features Ratings NHTSA Front Driver Side Impact Rating: ★★★★★ (5-Star) NHTSA Front Passenger Side Impact Rating: ★★★★★ (5-Star) NHTSA Side Driver Door Rating: ★★★★ (4-Star) NHTSA Side Rear Passenger Rating: ★★★★ (4-Star) IIHS Front Offset Crash Rating: Good IIHS Side Impact Crash Rating: Acceptable Active Features ABS: Standard (Anti-lock Braking System) Traction Control: Available on some trims Passive Features Airbags Front: Driver and passenger front airbags Airbags Side: Available side curtain airbags for all rows Seat Belts: 3-point seat belts with pretensioners for all seating positions 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, 6 speakers standard (optional premium system) Display: Basic digital display for radio and clock Driver Assistance Cruise Control: Standard Parking Assistance: Available rear parking assist sensors Connectivity Auxiliary Input: Typically not standard; aftermarket solutions available Comfort Convenience Power Seats: Available driver's power seat Power Windows Locks: Standard Remote Keyless Entry: Standard 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles (6,000 km) or 3 months, whichever comes first (under normal driving conditions) Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months Spark Plug Replacement: Every 60,000 miles (96,000 km) (Iridium type) Transmission Fluid Service: Every 30,000 miles (48,000 km) or 24 months (severe use may require more frequent service) Fluid Specifications Engine Oil Type: API SM/SL, ILSAC GF-4, SAE 5W-30 (preferred) Engine Oil Capacity: 5.2 Liters (5.5 US Quarts) with filter change Coolant Type: Ethylene Glycol based, Green, Permanent Type (Chrysler MS-9769 or equivalent) Brake Fluid Type: DOT 3 Known Issues Common Problems: Rear liftgate struts failing, occasional transmission shifting issues, HVAC blower motor failure, interior trim rattling, potential oil leaks from valve cover gaskets Recommended Parts Oil Filter Part Number: Kia OEM 26300-35056 (example, verify with VIN) Air Filter Part Number: Kia OEM 28113-3E100 (example, verify with VIN) 📚 Vehicle History Brand Heritage Manufacturer: Kia Motors Corporation Model Evolution Generation: First Generation (VQ) Introduction Year: 2003 (for model year 2004) Platform Sharing:...
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KIA Sedona 2004 OEM Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sedona
Year:
2004
Codes
Chassis Code:
VQ
👋 Introduction
Market Position
Vehicle Segment:
Minivan / MPV (Multi-Purpose Vehicle)
Target Audience:
Families, fleet operators
Competitive Analysis
Key Competitors:
Honda Odyssey, Toyota Sienna, Dodge Grand Caravan, Chrysler Town & Country, Ford Freestar/Windstar
Key Features
Vehicle Strengths:
Spacious interior, versatile seating, value for money
Manual Value Proposition:
Provides professional-level repair and maintenance information, empowering owners and independent mechanics
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Regional Variants:
North American Specification
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine management, fuel system, exhaust system, cooling system, lubrication system, automatic transmission, manual transmission (if applicable)
Chassis:
Suspension (front and rear), steering system, braking system (including ABS), drive shafts, wheels and tires
Electrical:
Body electrical systems, lighting, instrument cluster, audio system, power accessories (windows, locks, mirrors), HVAC controls, engine control module (ECM) wiring, transmission control module (TCM) wiring
Body:
Body structure, interior trim, exterior trim, doors, windows, roof panel, bumpers, seats, airbags
Procedures Included
Maintenance:
Routine maintenance, fluid changes, filter replacements, inspections
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) and explanations
Repair:
Component removal and installation, adjustments, system overhauls, component rebuilding
Specifications:
Torque specifications, clearances, tolerances, fluid capacities, electrical values
Technical Depth
Depth:
Comprehensive; covers basic to advanced repairs and diagnostics
📊 Manual Specifications
File Format
Format Details:
PDF (typically searchable and printable)
Print Quality
Quality:
High-resolution scans of original factory documentation
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G6CU (North American specification)
Engine Type:
V6, SOHC
Displacement Liters:
3.5
Displacement Cid:
3497
Bore X Stroke:
93.0 mm x 82.7 mm (approximate)
Compression Ratio:
9.4:1 (approximate)
Performance
Horsepower Hp:
195 @ 5500 RPM (approximate)
Torque Lb Ft:
217 @ 3000 RPM (approximate)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane recommended
Engine Management
ECU Type:
Electronic Control Unit (ECU) with integrated diagnostics
🔧 Transmission
Standard
Type:
4-Speed Automatic Transmission
Optional
Type:
N/A for 2004 North American market
Features
Transmission Fluid Type:
Kia Genuine ATF SP-III or equivalent
Transmission Fluid Capacity:
Approximately 7.7 Liters (8.1 US Quarts) for a complete fill (refer to manual for exact capacity and procedure)
Gear Ratios
Final Drive Ratio:
3.510:1 (typical)
📐 Dimensions
Exterior
Length In:
201.1
Width In:
78.7
Height In:
69.1
Wheelbase In:
118.1
Front Track In:
67.3
Rear Track In:
67.5
Ground Clearance In:
6.2 (approximate)
Weights
Curb Weight Lbs:
4365 - 4517 (depending on trim and options)
Gross Vehicle Weight Rating Gvwr Lbs:
5842 (typical)
Cargo
Cargo Volume Cu Ft Behind 3Rd Row:
39.9
Cargo Volume Cu Ft Behind 2Nd Row:
92.1
Cargo Volume Cu Ft Behind 1St Row:
150.7
🛡️ Safety Features
Ratings
NHTSA Front Driver Side Impact Rating:
★★★★★ (5-Star)
NHTSA Front Passenger Side Impact Rating:
★★★★★ (5-Star)
NHTSA Side Driver Door Rating:
★★★★ (4-Star)
NHTSA Side Rear Passenger Rating:
★★★★ (4-Star)
IIHS Front Offset Crash Rating:
Good
IIHS Side Impact Crash Rating:
Acceptable
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Available on some trims
Passive Features
Airbags Front:
Driver and passenger front airbags
Airbags Side:
Available side curtain airbags for all rows
Seat Belts:
3-point seat belts with pretensioners for all seating positions
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, 6 speakers standard (optional premium system)
Display:
Basic digital display for radio and clock
Driver Assistance
Cruise Control:
Standard
Parking Assistance:
Available rear parking assist sensors
Connectivity
Auxiliary Input:
Typically not standard; aftermarket solutions available
Comfort Convenience
Power Seats:
Available driver's power seat
Power Windows Locks:
Standard
Remote Keyless Entry:
Standard
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3 months, whichever comes first (under normal driving conditions)
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months
Spark Plug Replacement:
Every 60,000 miles (96,000 km) (Iridium type)
Transmission Fluid Service:
Every 30,000 miles (48,000 km) or 24 months (severe use may require more frequent service)
Fluid Specifications
Engine Oil Type:
API SM/SL, ILSAC GF-4, SAE 5W-30 (preferred)
Engine Oil Capacity:
5.2 Liters (5.5 US Quarts) with filter change
Coolant Type:
Ethylene Glycol based, Green, Permanent Type (Chrysler MS-9769 or equivalent)
Brake Fluid Type:
DOT 3
Known Issues
Common Problems:
Rear liftgate struts failing, occasional transmission shifting issues, HVAC blower motor failure, interior trim rattling, potential oil leaks from valve cover gaskets
Recommended Parts
Oil Filter Part Number:
Kia OEM 26300-35056 (example, verify with VIN)
Air Filter Part Number:
Kia OEM 28113-3E100 (example, verify with VIN)
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Motors Corporation
Model Evolution
Generation:
First Generation (VQ)
Introduction Year:
2003 (for model year 2004)
Platform Sharing:
Shared platform with Hyundai Santa Fe and Kia Sorento (first generation)
Production
Manufacturing Location:
Hwasung, South Korea
Production Years For This Generation:
2004-2006
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received 5-star frontal crash test ratings from NHTSA
Ratings
Initial Quality Rankings:
Varied upon release; often positioned as a budget-friendly option.
Certifications
Emissions Standards:
Complies with EPA emissions standards for the model year
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