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2012 KIA Sorento OEM Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2012 👋 Introduction Market Position Vehicle Class: Mid-size Crossover SUV Segment Competition: Competes with vehicles like the Toyota Highlander, Honda Pilot, Ford Explorer, Hyundai Santa Fe, Nissan Murano. Key Features Design Philosophy: Offered a balance of comfort, utility, and a more car-like driving experience compared to traditional body-on-frame SUVs. Availability: Available in front-wheel drive (FWD) and all-wheel drive (AWD) configurations, with optional third-row seating for up to seven passengers. Manual Value Proposition Manual Benefit: Provides professional-grade technical information for DIY mechanics and professional technicians, offering significant cost savings over dealership service. 📋 Manual Details Coverage Areas Manual Type: OEM Service and Repair Manual Language: English Format: PDF Page Count Page Count: Estimated 2000+ pages (typical for comprehensive OEM manuals) 📖 Manual Coverage Systems Covered Engine Systems: Complete engine overhaul, diagnostics, lubrication, cooling, fuel delivery, emissions, starting and charging systems, engine mechanical components. Transmission Systems: Automatic transmission (e.g., 6-speed) overhaul, diagnostics, fluid service, control systems, manual transmission (if applicable) service. Drivetrain Systems: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, driveshafts, CV joints, hub assemblies. Suspension Systems: Front and rear suspension components, shock absorbers, struts, control arms, bushings, springs, alignment procedures. Steering Systems: Power steering system, steering rack, tie rods, steering column, alignment. Brake Systems: Hydraulic system, ABS, EBD, brake calipers, rotors, pads, brake lines, bleeding procedures, parking brake. Electrical Systems: Wiring diagrams, fuse box locations, relays, lighting, power windows, door locks, mirrors, wipers, horns, body control modules (BCM). HVAC Systems: Air conditioning, heating, ventilation, climate control unit, refrigerant service, blower motor, evaporator, condenser. Safety Systems: Airbag system (SRS), seat belt pre-tensioners, diagnostics and repair. Body And Chassis: Body panel removal/installation, interior trim, glass, doors, bumpers, frame and chassis components, corrosion protection. Infotainment And Electronics: Audio system, navigation system (if equipped), display units, connectivity modules, basic diagnostics. Procedures Included Maintenance Procedures: Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, tune-ups, lubrication. Diagnostic Procedures: Troubleshooting charts, symptom-based diagnostics, fault code interpretation (OBD-II), component testing. Repair Procedures: Step-by-step repair instructions with torque specifications, special tool requirements, diagrams and illustrations for all major components. Overhaul Procedures: Complete engine rebuild, transmission overhaul, suspension component replacement. Adjustment Procedures: Wheel alignment, clutch adjustment (if applicable), idle speed adjustment. Specifications And Measurements: Torque values, clearances, fluid capacities, tire pressures, alignment specifications. Technical Depth Depth Of Coverage: Comprehensive; covers everything from basic fluid checks and filter changes to complete engine and transmission overhauls, advanced electrical diagnostics, and body repair. 📊 Manual Specifications File Format File Format Type: PDF File Compatibility: Compatible with all Windows versions, Linux, and macOS. Searchability: Searchable text content for quick information retrieval. Print Quality Printability: Printable for physical use. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type 1: 2.4L GDI Inline-4 (Theta II GDI) Displacement 1: 2359 cc (143.9 cu in) Horsepower 1: 175 hp @ 6000 rpm Torque 1: 169 lb-ft @ 3750 rpm Fuel System 1: Gasoline Direct Injection (GDI) Engine Code 1: G4KE Optional Engine Engine Type 2: 3.5L GDI V6 (Lambda II GDI) Displacement 2: 3470 cc (211.8 cu in) Horsepower 2: 276 hp @ 6300 rpm Torque 2: 248 lb-ft @ 5000 rpm Fuel System 2: Gasoline Direct Injection (GDI) Engine Code 2: G6DC 🔧 Transmission Standard Transmission Transmission Type: 6-Speed Automatic (Sportmatic) Transmission Features: Electronically controlled, driver-adaptive shifting. Optional Transmission Transmission Type Manual: 6-Speed Manual (Market dependent, less common for 2012 Sorento) Fluid Specifications Automatic Transmission Fluid Type: Kia Genuine ATF SP-IV (or equivalent meeting specification) 📐 Dimensions Exterior Dimensions Length: 188.5 inches (4788 mm) Width: 74.4 inches (1890 mm) Height: 66.7 inches (1694 mm) Wheelbase: 108.7 inches (2761 mm) Weights Curb Weight Minimum: Approx. 3,840 lbs (1742 kg) for FWD 4-cylinder Curb Weight Maximum: Approx. 4,220 lbs (1914 kg) for AWD V6 Cargo Dimensions Cargo Volume Behind 3Rd Row: Approx. 9.6 cubic feet (272 liters) Cargo Volume Behind 2Nd Row: Approx. 30.0 cubic feet (850 liters) Cargo Volume Behind 1St Row: Approx. 72.5 cubic feet (2053 liters) Wheel And Tire Wheel Bolt Pattern: 5 x 114.3 mm (5 x 4.5 inches) Tire Size Standard: P235/65R17 Tire Size Optional: P235/55R18, P235/45R19 🛡️ Safety Features Ratings NHTSA Rollover Rating AWD: 4 out of 5 stars (2012 Model) IIHS Top Safety Pick: Yes (for models with specific equipment, check manual for details) Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brake-force Distribution Esc: Standard Electronic Stability Control (ESC) Traction Control: Standard Traction Control System (TCS) Passive Features Airbags Front: Dual front advanced airbags Airbags Side: Dual front seat-mounted side-impact airbags Airbags Rollover: Full-length side curtain airbags (first and second rows) Seat Belts: 3-point seat belts with pretensioners and load limiters for all seating positions. 💡 Technology Features Infotainment Infotainment...
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2012 KIA Sorento OEM Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sorento
Year:
2012
👋 Introduction
Market Position
Vehicle Class:
Mid-size Crossover SUV
Segment Competition:
Competes with vehicles like the Toyota Highlander, Honda Pilot, Ford Explorer, Hyundai Santa Fe, Nissan Murano.
Key Features
Design Philosophy:
Offered a balance of comfort, utility, and a more car-like driving experience compared to traditional body-on-frame SUVs.
Availability:
Available in front-wheel drive (FWD) and all-wheel drive (AWD) configurations, with optional third-row seating for up to seven passengers.
Manual Value Proposition
Manual Benefit:
Provides professional-grade technical information for DIY mechanics and professional technicians, offering significant cost savings over dealership service.
📋 Manual Details
Coverage Areas
Manual Type:
OEM Service and Repair Manual
Language:
English
Format:
PDF
Page Count
Page Count:
Estimated 2000+ pages (typical for comprehensive OEM manuals)
📖 Manual Coverage
Systems Covered
Engine Systems:
Complete engine overhaul, diagnostics, lubrication, cooling, fuel delivery, emissions, starting and charging systems, engine mechanical components.
Transmission Systems:
Automatic transmission (e.g., 6-speed) overhaul, diagnostics, fluid service, control systems, manual transmission (if applicable) service.
Drivetrain Systems:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, driveshafts, CV joints, hub assemblies.
Suspension Systems:
Front and rear suspension components, shock absorbers, struts, control arms, bushings, springs, alignment procedures.
Steering Systems:
Power steering system, steering rack, tie rods, steering column, alignment.
Brake Systems:
Hydraulic system, ABS, EBD, brake calipers, rotors, pads, brake lines, bleeding procedures, parking brake.
Electrical Systems:
Wiring diagrams, fuse box locations, relays, lighting, power windows, door locks, mirrors, wipers, horns, body control modules (BCM).
HVAC Systems:
Air conditioning, heating, ventilation, climate control unit, refrigerant service, blower motor, evaporator, condenser.
Safety Systems:
Airbag system (SRS), seat belt pre-tensioners, diagnostics and repair.
Body And Chassis:
Body panel removal/installation, interior trim, glass, doors, bumpers, frame and chassis components, corrosion protection.
Infotainment And Electronics:
Audio system, navigation system (if equipped), display units, connectivity modules, basic diagnostics.
Procedures Included
Maintenance Procedures:
Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, tune-ups, lubrication.
Diagnostic Procedures:
Troubleshooting charts, symptom-based diagnostics, fault code interpretation (OBD-II), component testing.
Repair Procedures:
Step-by-step repair instructions with torque specifications, special tool requirements, diagrams and illustrations for all major components.
Overhaul Procedures:
Complete engine rebuild, transmission overhaul, suspension component replacement.
Adjustment Procedures:
Wheel alignment, clutch adjustment (if applicable), idle speed adjustment.
Specifications And Measurements:
Torque values, clearances, fluid capacities, tire pressures, alignment specifications.
Technical Depth
Depth Of Coverage:
Comprehensive; covers everything from basic fluid checks and filter changes to complete engine and transmission overhauls, advanced electrical diagnostics, and body repair.
📊 Manual Specifications
File Format
File Format Type:
PDF
File Compatibility:
Compatible with all Windows versions, Linux, and macOS.
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Printability:
Printable for physical use.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type 1:
2.4L GDI Inline-4 (Theta II GDI)
Displacement 1:
2359 cc (143.9 cu in)
Horsepower 1:
175 hp @ 6000 rpm
Torque 1:
169 lb-ft @ 3750 rpm
Fuel System 1:
Gasoline Direct Injection (GDI)
Engine Code 1:
G4KE
Optional Engine
Engine Type 2:
3.5L GDI V6 (Lambda II GDI)
Displacement 2:
3470 cc (211.8 cu in)
Horsepower 2:
276 hp @ 6300 rpm
Torque 2:
248 lb-ft @ 5000 rpm
Fuel System 2:
Gasoline Direct Injection (GDI)
Engine Code 2:
G6DC
🔧 Transmission
Standard Transmission
Transmission Type:
6-Speed Automatic (Sportmatic)
Transmission Features:
Electronically controlled, driver-adaptive shifting.
Optional Transmission
Transmission Type Manual:
6-Speed Manual (Market dependent, less common for 2012 Sorento)
Fluid Specifications
Automatic Transmission Fluid Type:
Kia Genuine ATF SP-IV (or equivalent meeting specification)
📐 Dimensions
Exterior Dimensions
Length:
188.5 inches (4788 mm)
Width:
74.4 inches (1890 mm)
Height:
66.7 inches (1694 mm)
Wheelbase:
108.7 inches (2761 mm)
Weights
Curb Weight Minimum:
Approx. 3,840 lbs (1742 kg) for FWD 4-cylinder
Curb Weight Maximum:
Approx. 4,220 lbs (1914 kg) for AWD V6
Cargo Dimensions
Cargo Volume Behind 3Rd Row:
Approx. 9.6 cubic feet (272 liters)
Cargo Volume Behind 2Nd Row:
Approx. 30.0 cubic feet (850 liters)
Cargo Volume Behind 1St Row:
Approx. 72.5 cubic feet (2053 liters)
Wheel And Tire
Wheel Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
Tire Size Standard:
P235/65R17
Tire Size Optional:
P235/55R18, P235/45R19
🛡️ Safety Features
Ratings
NHTSA Rollover Rating AWD:
4 out of 5 stars (2012 Model)
IIHS Top Safety Pick:
Yes (for models with specific equipment, check manual for details)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
Esc:
Standard Electronic Stability Control (ESC)
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags Front:
Dual front advanced airbags
Airbags Side:
Dual front seat-mounted side-impact airbags
Airbags Rollover:
Full-length side curtain airbags (first and second rows)
Seat Belts:
3-point seat belts with pretensioners and load limiters for all seating positions.
💡 Technology Features
Infotainment
Infotainment System:
Optional touchscreen infotainment system with navigation, Bluetooth, and rearview camera.
Audio System:
Standard AM/FM/CD/MP3 player with SiriusXM Satellite Radio capability, auxiliary input jack, and USB port.
Driver Assistance
Driver Assistance Features:
Available rearview camera, parking assist sensors (rear).
Connectivity
Bluetooth Connectivity:
Available Bluetooth hands-free phone system and audio streaming.
🔧 Maintenance
Service Intervals General
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (using synthetic oil)
Tire Rotation:
Every 7,500 miles
Engine Air Filter:
Replace every 30,000 miles or as needed based on conditions.
Cabin Air Filter:
Replace every 15,000 miles or annually.
Coolant Flush:
First flush at 105,000 miles, then every 52,500 miles thereafter.
Transmission Fluid Service:
Check every 30,000 miles. Replace at 105,000 miles and then every 52,500 miles for severe duty, or as per manual recommendations for normal duty.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (Synthetic recommended)
Engine Oil Capacity 2.4L:
Approx. 4.5 quarts (4.3 liters)
Engine Oil Capacity 3.5L:
Approx. 6.0 quarts (5.7 liters)
Coolant Type:
Asian Red Long Life Coolant (or equivalent meeting MS-591-08 specification)
Brake Fluid Type:
DOT 3
Known Issues
Engine Issues:
Some reports of oil consumption in certain 2.4L engines, potential for carbon buildup in GDI engines requiring occasional cleaning.
Transmission Issues:
Occasional reports of rough shifting or hesitation; maintaining proper fluid levels and quality is crucial.
Electrical Issues:
Infrequent reports of minor electrical gremlins, often related to sensors or body control modules.
📚 Vehicle History
Brand Heritage
Kia History:
Kia Motors Corporation is a South Korean automobile manufacturer, founded in 1944, known for producing a wide range of vehicles from compact cars to SUVs and commercial vehicles.
Model Evolution
Sorento Generation 2:
The 2012 Sorento belongs to the second generation (XM), introduced in late 2009 for the 2010 model year. This generation marked a significant shift from the Sorento's truck-based, body-on-frame roots to a unibody construction, offering improved ride comfort, handling, and fuel efficiency.
Production
Manufacturing Location:
Hwaseong, South Korea (Primary)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Recipient of various safety accolades from organizations like IIHS and NHTSA for its generation.
Value Recognition:
Often praised for its value proposition, offering a good blend of features, space, and capability for its price point.
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