Kia Sorento XM 2012 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2012 Chassis Code: XM Codes Engine Code Primary: G4KG (2.4L Theta II MPI) Engine Code Optional Diesel: D4HA (2.2L R-eVGT CRDi) 👋 Introduction Market Position Segment: Mid-size Crossover SUV Target Audience: Families, individuals seeking versatile transportation with available AWD Competitive Analysis Key Competitors 2012: Hyundai Santa Fe, Toyota Highlander, Honda Pilot, Ford Edge, Nissan Murano Key Features Seating Capacity: Available 5-seater or 7-seater configurations Drivetrain Options: Front-Wheel Drive (FWD) standard, Dynamax All-Wheel Drive (AWD) optional Design Philosophy: European-influenced styling, practical and spacious interior 📋 Manual Details Coverage Areas Coverage: Complete Service and Repair for Kia Sorento XM 2012 Page Count Page Count: Over 1500 pages (estimated for comprehensive coverage) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emission controls, engine electrical, starting and charging systems Transmission: Manual and Automatic Transmission (including torque converter, hydraulics, control modules, clutches, gears, seals) Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, drive shafts, CV joints, hub bearings Suspension: Front and rear suspension components, shock absorbers, springs, control arms, stabilizer bars, wheel alignment procedures Steering: Power steering system (hydraulic), steering column, steering gear/rack and pinion, tie rods, power steering fluid Brakes: Hydraulic brake system, ABS, EBD, ESC, brake fluid, brake discs, pads, calipers, lines, master cylinder, parking brake Body Exterior: Body panels, doors, hood, tailgate, bumpers, glass, mirrors, sunroof, exterior trim, rust prevention and corrosion repair Body Interior: Seats, interior trim panels, dashboard, instrument cluster, airbags, seat belts, HVAC system, audio system, interior lighting Electrical System: Battery, charging system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM), multiplex communication systems HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, compressor, condenser, evaporator, refrigerant, blower motor, controls, cabin air filter Safety Systems: Airbag system, seat belt pretensioners, ABS, EBD, ESC, traction control, tire pressure monitoring system (TPMS) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspections and replacement Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based troubleshooting, use of diagnostic tools (OBD-II) Repair Overhaul: Engine disassembly and reassembly, transmission overhaul, brake component replacement, suspension component replacement, electrical component repair, body panel repair Installation Replacement: Replacement of major components like engine, transmission, starter, alternator, power steering pump, AC compressor, radiators, catalytic converter Wheel Tire: Tire rotation, wheel balancing, tire pressure specifications, wheel bolt torque specifications, wheel bearing replacement Electrical Diagnostics: Fuse and relay testing, circuit diagnosis using wiring diagrams, sensor testing, actuator testing, module programming (limited) Technical Depth Depth: Comprehensive; covers basic maintenance to major component overhaul and advanced diagnostics. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Searchable text for quick information retrieval Print Quality Printability: Printable for hard copy reference Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Name Gas: 2.4L Theta II MPI GDI Engine Configuration Gas: Inline 4-cylinder, DOHC, 16 valves Displacement Gas: 2359 cc (2.4 Liters) Bore Stroke Gas: 88.0 mm x 97.0 mm Compression Ratio Gas: 10.5:1 Horsepower Gas: 175 hp @ 6000 rpm (approx.) Torque Gas: 169 lb-ft @ 4000 rpm (approx.) Performance Engine Name Diesel: 2.2L R-eVGT CRDi Engine Configuration Diesel: Inline 4-cylinder, DOHC, 16 valves, Turbocharged Diesel Displacement Diesel: 2199 cc (2.2 Liters) Horsepower Diesel: 197 hp @ 3800 rpm (approx.) Torque Diesel: 311 lb-ft @ 1800-2500 rpm (approx.) Fuel System Fuel Type Gas: Unleaded gasoline Fuel System Gas: Multi-point Injection (MPI) with Gasoline Direct Injection (GDI) for some variants Fuel Type Diesel: Diesel fuel Fuel System Diesel: Common Rail Diesel Injection (CRDi) with Variable Geometry Turbocharger (eVGT) 🔧 Transmission Standard Transmission Type Gas: 6-speed Automatic Transmission Transmission Type Diesel: 6-speed Manual Transmission or 6-speed Automatic Transmission Optional Transmission Options: 6-speed Automatic (standard on 2.4L gasoline, optional on 2.2L diesel); 6-speed Manual (standard on some 2.2L diesel trims) Features Automatic Transmission Features: Sequential shifting capability, electronic control Manual Transmission Features: Clutch operation, gear engagement Atf Specification: Refer to manual for specific ATF type (e.g., SP-IV or equivalent) 📐 Dimensions Exterior Length: 4690 mm (184.6 in) Width: 1890 mm (74.4 in) Height: 1710 mm (67.3 in) (without roof rails) Wheelbase: 2700 mm (106.3 in) Front Track: 1630 mm (64.2 in) Rear Track: 1637 mm (64.5 in) Interior Passenger Volume: Approx. 110.4 cu ft (3126 L) Cargo Cargo Volume Behind 3Rd Row: Approx. 9.6 cu ft (272 L) Cargo Volume Behind 2Nd Row: Approx. 30.7 cu ft (869 L) Cargo Volume Behind 1St Row: Approx. 74.2 cu ft (2101 L) Weights Curb Weight Base: Approx. 1700-1800 kg (3748-3968 lbs) depending on configuration Gross Vehicle Weight Rating Gvwr: Refer to vehicle's VIN plate or manual Towing Capacity: Up to 2000 lbs (907 kg) with trailer...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sorento

Year:

Chassis Code:

Codes

Engine Code Primary:

G4KG (2.4L Theta II MPI)

Engine Code Optional Diesel:

D4HA (2.2L R-eVGT CRDi)

👋 Introduction

Market Position

Segment:

Mid-size Crossover SUV

Target Audience:

Families, individuals seeking versatile transportation with available AWD

Competitive Analysis

Key Competitors 2012:

Hyundai Santa Fe, Toyota Highlander, Honda Pilot, Ford Edge, Nissan Murano

Key Features

Seating Capacity:

Available 5-seater or 7-seater configurations

Drivetrain Options:

Front-Wheel Drive (FWD) standard, Dynamax All-Wheel Drive (AWD) optional

Design Philosophy:

European-influenced styling, practical and spacious interior

📋 Manual Details

Coverage Areas

Coverage:

Complete Service and Repair for Kia Sorento XM 2012

Page Count

Page Count:

Over 1500 pages (estimated for comprehensive coverage)

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Engine mechanical, lubrication, cooling, fuel, ignition, emission controls, engine electrical, starting and charging systems

Transmission:

Manual and Automatic Transmission (including torque converter, hydraulics, control modules, clutches, gears, seals)

Drivetrain:

Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, drive shafts, CV joints, hub bearings

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, stabilizer bars, wheel alignment procedures

Steering:

Power steering system (hydraulic), steering column, steering gear/rack and pinion, tie rods, power steering fluid

Brakes:

Hydraulic brake system, ABS, EBD, ESC, brake fluid, brake discs, pads, calipers, lines, master cylinder, parking brake

Body Exterior:

Body panels, doors, hood, tailgate, bumpers, glass, mirrors, sunroof, exterior trim, rust prevention and corrosion repair

Body Interior:

Seats, interior trim panels, dashboard, instrument cluster, airbags, seat belts, HVAC system, audio system, interior lighting

Electrical System:

Battery, charging system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM), multiplex communication systems

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, compressor, condenser, evaporator, refrigerant, blower motor, controls, cabin air filter

Safety Systems:

Airbag system, seat belt pretensioners, ABS, EBD, ESC, traction control, tire pressure monitoring system (TPMS)

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspections and replacement

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based troubleshooting, use of diagnostic tools (OBD-II)

Repair Overhaul:

Engine disassembly and reassembly, transmission overhaul, brake component replacement, suspension component replacement, electrical component repair, body panel repair

Installation Replacement:

Replacement of major components like engine, transmission, starter, alternator, power steering pump, AC compressor, radiators, catalytic converter

Wheel Tire:

Tire rotation, wheel balancing, tire pressure specifications, wheel bolt torque specifications, wheel bearing replacement

Electrical Diagnostics:

Fuse and relay testing, circuit diagnosis using wiring diagrams, sensor testing, actuator testing, module programming (limited)

Technical Depth

Depth:

Comprehensive; covers basic maintenance to major component overhaul and advanced diagnostics.

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchability:

Searchable text for quick information retrieval

Print Quality

Printability:

Printable for hard copy reference

Binding Type

Binding Type:

N/A (Digital)

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Name Gas:

2.4L Theta II MPI GDI

Engine Configuration Gas:

Inline 4-cylinder, DOHC, 16 valves

Displacement Gas:

2359 cc (2.4 Liters)

Bore Stroke Gas:

88.0 mm x 97.0 mm

Compression Ratio Gas:

10.5:1

Horsepower Gas:

175 hp @ 6000 rpm (approx.)

Torque Gas:

169 lb-ft @ 4000 rpm (approx.)

Performance

Engine Name Diesel:

2.2L R-eVGT CRDi

Engine Configuration Diesel:

Inline 4-cylinder, DOHC, 16 valves, Turbocharged Diesel

Displacement Diesel:

2199 cc (2.2 Liters)

Horsepower Diesel:

197 hp @ 3800 rpm (approx.)

Torque Diesel:

311 lb-ft @ 1800-2500 rpm (approx.)

Fuel System

Fuel Type Gas:

Unleaded gasoline

Fuel System Gas:

Multi-point Injection (MPI) with Gasoline Direct Injection (GDI) for some variants

Fuel Type Diesel:

Diesel fuel

Fuel System Diesel:

Common Rail Diesel Injection (CRDi) with Variable Geometry Turbocharger (eVGT)

🔧 Transmission

Standard

Transmission Type Gas:

6-speed Automatic Transmission

Transmission Type Diesel:

6-speed Manual Transmission or 6-speed Automatic Transmission

Optional

Transmission Options:

6-speed Automatic (standard on 2.4L gasoline, optional on 2.2L diesel); 6-speed Manual (standard on some 2.2L diesel trims)

Features

Automatic Transmission Features:

Sequential shifting capability, electronic control

Manual Transmission Features:

Clutch operation, gear engagement

Atf Specification:

Refer to manual for specific ATF type (e.g., SP-IV or equivalent)

📐 Dimensions

Exterior

Length:

4690 mm (184.6 in)

Width:

1890 mm (74.4 in)

Height:

1710 mm (67.3 in) (without roof rails)

Wheelbase:

2700 mm (106.3 in)

Front Track:

1630 mm (64.2 in)

Rear Track:

1637 mm (64.5 in)

Interior

Passenger Volume:

Approx. 110.4 cu ft (3126 L)

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 9.6 cu ft (272 L)

Cargo Volume Behind 2Nd Row:

Approx. 30.7 cu ft (869 L)

Cargo Volume Behind 1St Row:

Approx. 74.2 cu ft (2101 L)

Weights

Curb Weight Base:

Approx. 1700-1800 kg (3748-3968 lbs) depending on configuration

Gross Vehicle Weight Rating Gvwr:

Refer to vehicle's VIN plate or manual

Towing Capacity:

Up to 2000 lbs (907 kg) with trailer brakes (check specific model and region)

Tongue Weight:

Up to 200 lbs (90 kg)

🛡️ Safety Features

Ratings

NHTSA Overall Rating:

5-Star (for 2012 model year, specific ratings may vary by configuration)

IIHS Top Safety Pick:

Yes (for 2012 model year)

Active Features

Electronic Stability Control Esc:

Standard

Traction Control System TCS:

Standard

Anti-Lock Braking System ABS:

Standard

Electronic Brake-Force Distribution Ebd:

Standard

Hill Start Assist Control Hac:

Available on some trims

Downhill Brake Control Dbc:

Available on AWD models

Passive Features

Airbags:

Dual front, front side-impact, side curtain (3-row coverage)

Seat Belts:

3-point seat belts with pretensioners and load limiters

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

Tire Pressure Monitoring System Tpms:

Available

💡 Technology Features

Infotainment

Infotainment System:

Available touchscreen infotainment system with navigation, Bluetooth, USB/Aux inputs. Base models may have simpler audio systems.

Audio System:

Optional Infinity premium audio system with subwoofer

Driver Assistance

Rearview Camera:

Available

Parking Sensors:

Available (front and rear)

Keyless Entry Start:

Available (push-button start and smart key)

Connectivity

Bluetooth Connectivity:

Standard on most trims for hands-free calling and audio streaming

Usb Aux Ports:

Standard for audio input

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 12 months, whichever comes first (under normal driving conditions). Check manual for severe conditions.

Engine Oil Filter Replacement:

At every oil change

Air Cleaner Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on inspection

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or annually

Spark Plug Replacement Gas:

Every 105,000 miles (168,000 km) for iridium type plugs

Transmission Fluid Change Interval:

Every 60,000 miles (96,000 km) or 4 years for automatic transmission (severe conditions may require more frequent changes). Refer to manual for specifics.

Brake Fluid Change Interval:

Every 2 years or 30,000 miles (48,000 km), whichever comes first

Coolant Change Interval:

Initial change at 120,000 miles (192,000 km) or 5 years, then every 60,000 miles (96,000 km) or 2 years thereafter.

Fluid Specifications

Engine Oil Type Gas:

SAE 5W-20, API SN or ILSAC GF-5 certified synthetic or synthetic blend oil

Engine Oil Capacity Gas:

Approx. 4.5-4.8 liters (4.8-5.1 quarts) with filter change

Engine Oil Type Diesel:

SAE 5W-30, API CJ-4 or ACEA C3 certified synthetic oil

Engine Oil Capacity Diesel:

Approx. 7.5-7.7 liters (7.9-8.1 quarts) with filter change

Brake Fluid Type:

DOT 3 or DOT 4 approved brake fluid

Coolant Type:

Ethylene glycol-based antifreeze coolant, long-life type (e.g., Hyundai/Kia Super Long Life Coolant)

Known Issues

Engine Issues:

Some reports of oil consumption in early Theta II engines, potential for carbon buildup in GDI engines, issues with knock sensors.

Transmission Issues:

Occasional complaints of rough shifting or delayed engagement in automatic transmissions. Torque converter issues reported in some instances.

Suspension Steering Issues:

Premature wear of suspension components like ball joints and bushings, especially in vehicles driven in harsh conditions. Steering rack leaks possible.

Electrical Issues:

Issues with power window motors, battery drain due to parasitic draw, and malfunctioning sensors (e.g., ABS sensors).

Brake Issues:

Warped brake rotors and premature wear of brake pads, especially under heavy braking or towing.

Paint Exterior Issues:

Some reports of paint chipping or clear coat delamination, particularly on hoods and roof lines.

📚 Vehicle History

Brand Heritage

Kia Motors Foundation:

Founded in 1944, initially as a manufacturer of steel tubing and bicycle parts. Kia entered the automotive industry in the 1960s.

Model Evolution

Sorento First Generation:

Launched in 2002, body-on-frame SUV. XM generation is the second generation, moving to unibody construction for improved ride and handling.

Xm Generation Introduction:

Introduced for the 2011 model year, replacing the previous generation's body-on-frame design with a modern unibody platform. This marked a significant shift towards a more car-like driving experience.

Production

Production Location:

Hwasung, South Korea; West Point, Georgia, USA (for North American market)

Production Years Xm Generation:

2010-2015

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick Award:

The 2012 Kia Sorento was recognized as an IIHS Top Safety Pick by the Insurance Institute for Highway Safety for its strong performance in crash tests.

Ratings

NHTSA Crash Test Performance:

Achieved a 5-star overall safety rating from the National Highway Traffic Safety Administration (NHTSA), indicating excellent occupant protection in various crash scenarios.

Certifications

Fuel Economy Ratings:

EPA estimated fuel economy varied by engine and drivetrain; for example, the 2.4L FWD automatic was rated around 21 MPG city / 30 MPG highway. (Specific ratings are in the manual).