Kia Soul 2009 Workshop Repair Service Manual

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Basic Information Identification Make: Kia Model: Soul Year: 2009 Market: Global (North America, Europe, Asia) Codes Chassis Code: AM Introduction Market Position Segment: Subcompact Crossover SUV / Urban Crossover Design Philosophy: Unique, boxy, urban-friendly design with a focus on practicality and individuality. Competitive Analysis Key Competitors: Nissan Cube, Scion xB, Mini Cooper Countryman, Fiat 500L (depending on market). Key Features Distinctive Styling: Iconic upright stance, distinctive front grille and headlight design, high beltline. Interior Space: Surprisingly spacious interior for its class, good headroom and legroom, versatile cargo space. Value Proposition: Affordable pricing, good feature content for the price point. Manual Details Coverage Areas All Models Engines Trims Transmissions: True Page Count Estimated Pages: Approx. 2000+ pages (typical comprehensive workshop manual) Manual Type Type: Workshop Repair and Service Manual Language Language: English Format Format: PDF Download File Format File Type: PDF (Portable Document Format) Print Quality Quality: High-resolution scans, clear diagrams and text, printable. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, pistons, crankshaft, camshaft, valve train, timing systems, lubrication system, cooling system. Engine Performance: Fuel injection system, ignition system, emissions control system (EVAP, EGR), turbocharging (if applicable for specific markets/variants). Transmission Manual: Clutch system, manual transmission assembly, disassembly, gear shifting mechanisms, seals, bearings. Transmission Automatic: Automatic transmission (4-speed or 6-speed depending on market) assembly, disassembly, torque converter, hydraulic control system, planetary gear sets, seals, solenoids, transmission control module (TCM) integration. Drivetrain: Front-wheel drive (FWD) system, drive shafts, CV joints, differential, hub bearings. Suspension: Front suspension (MacPherson struts), rear suspension (torsion beam or independent depending on market/variant), shock absorbers, springs, control arms, stabilizer bars, bushings. Steering: Power steering system (hydraulic or electric depending on variant), steering column, steering rack and pinion, tie rods, steering wheel. Brakes: Front and rear brake systems (disc or drum depending on variant), brake calipers, rotors, pads, master cylinder, brake booster, ABS (Anti-lock Braking System) components and diagnostics, parking brake. Electrical System: Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams for all circuits, lighting systems (headlights, taillights, interior), horn, wipers, power windows, power locks. Body And Chassis: Body panels, doors, hood, trunk lid, bumpers, glass, interior trim, underbody protection, chassis structure, mounting points. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant circuits, compressor, condenser, evaporator, blower motor, controls, cabin air filter. Safety Systems: Airbag system (SRS), seat belt pre-tensioners, occupant sensors, related control modules. Procedures Included Preventive Maintenance: Oil changes, filter replacements (oil, air, cabin), fluid checks and changes (coolant, brake fluid, power steering fluid, transmission fluid), spark plug replacement, belt inspection/replacement. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, identification of common faults and their remedies. Repair Procedures: Step-by-step instructions for component removal, installation, overhaul, and adjustment for all major vehicle systems. Diagnostics: OBD-II (On-Board Diagnostics) system explanation, diagnostic trouble codes (DTCs), scan tool usage, sensor testing procedures. Component Testing: Testing procedures for electrical components, sensors, actuators, and mechanical parts. Electrical Diagnostics: Reading wiring diagrams, testing circuits, identifying shorts and open circuits, power and ground testing. Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine/transmission rebuilds, advanced electrical diagnostics). Detail Level: Detailed torque specifications, service limits, component tolerances, and alignment data. Engine Specifications Primary Engine Engine 1 Displacement: 1.6L (1591 cc) Engine 1 Configuration: Inline 4-cylinder (DOHC, CVVT) Engine 1 Power Hp: Approx. 122 hp @ 6300 rpm Engine 1 Torque Lb Ft: Approx. 115 lb-ft @ 4200 rpm Engine 2 Engine 2 Displacement: 2.0L (1975 cc) Engine 2 Configuration: Inline 4-cylinder (DOHC, CVVT) Engine 2 Power Hp: Approx. 142 hp @ 6000 rpm Engine 2 Torque Lb Ft: Approx. 137 lb-ft @ 4600 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management ECU: Engine Control Unit (ECU) with integrated diagnostics. Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission (later models may offer 6-speed) Features Clutch Type: Dry single-plate clutch (Manual) Transmission Fluid Manual: API GL-4, SAE 75W-90 Transmission Fluid Automatic: Kia Genuine ATF SP-III or equivalent. Dimensions Exterior Length: Approx. 160.6 inches (4080 mm) Width: Approx. 70.5 inches (1790 mm) Height: Approx. 63.4 inches (1610 mm) Wheelbase: Approx. 100.0 inches (2540 mm) Weights Curb Weight Min: Approx. 2700 lbs (1225 kg) for 1.6L Manual Curb Weight Max: Approx. 3000 lbs (1360 kg) for 2.0L Automatic Gross Vehicle Weight Rating Gvw: Refer to vehicle's VIN plate for exact GVWR. Cargo Cargo Volume Seats Up: Approx. 19.4 cu ft (550 liters) Cargo Volume Seats Down: Approx. 53.4 cu ft (1512 liters) Safety Features Ratings NHTSA Rollover Resistance: N/A for 2009 (typically 4-star or 5-star rating for rollover). IIHS Crash Test Results: Good ratings in front and side impact tests for models equipped with optional side airbags. Active Features ABS: Standard on all...

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Description

Basic Information
Identification
Make:	Kia
Model:	Soul
Year:	2009
Market:	Global (North America, Europe, Asia)
Codes
Chassis Code:	AM

Introduction
Market Position
Segment:	Subcompact Crossover SUV / Urban Crossover
Design Philosophy:	Unique, boxy, urban-friendly design with a focus on practicality and individuality.
Competitive Analysis
Key Competitors:	Nissan Cube, Scion xB, Mini Cooper Countryman, Fiat 500L (depending on market).
Key Features
Distinctive Styling:	Iconic upright stance, distinctive front grille and headlight design, high beltline.
Interior Space:	Surprisingly spacious interior for its class, good headroom and legroom, versatile cargo space.
Value Proposition:	Affordable pricing, good feature content for the price point.

Manual Details
Coverage Areas
All Models Engines Trims Transmissions:	True
Page Count
Estimated Pages:	Approx. 2000+ pages (typical comprehensive workshop manual)
Manual Type
Type:	Workshop Repair and Service Manual
Language
Language:	English
Format
Format:	PDF Download
File Format
File Type:	PDF (Portable Document Format)
Print Quality
Quality:	High-resolution scans, clear diagrams and text, printable.
Binding Type
Binding:	N/A (Digital Download)
Paper Type
Paper:	N/A (Digital Download)

Manual Coverage
Systems Covered
Engine Mechanical:	Engine assembly, disassembly, cylinder head, block, pistons, crankshaft, camshaft, valve train, timing systems, lubrication system, cooling system.
Engine Performance:	Fuel injection system, ignition system, emissions control system (EVAP, EGR), turbocharging (if applicable for specific markets/variants).
Transmission Manual:	Clutch system, manual transmission assembly, disassembly, gear shifting mechanisms, seals, bearings.
Transmission Automatic:	Automatic transmission (4-speed or 6-speed depending on market) assembly, disassembly, torque converter, hydraulic control system, planetary gear sets, seals, solenoids, transmission control module (TCM) integration.
Drivetrain:	Front-wheel drive (FWD) system, drive shafts, CV joints, differential, hub bearings.
Suspension:	Front suspension (MacPherson struts), rear suspension (torsion beam or independent depending on market/variant), shock absorbers, springs, control arms, stabilizer bars, bushings.
Steering:	Power steering system (hydraulic or electric depending on variant), steering column, steering rack and pinion, tie rods, steering wheel.
Brakes:	Front and rear brake systems (disc or drum depending on variant), brake calipers, rotors, pads, master cylinder, brake booster, ABS (Anti-lock Braking System) components and diagnostics, parking brake.
Electrical System:	Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams for all circuits, lighting systems (headlights, taillights, interior), horn, wipers, power windows, power locks.
Body And Chassis:	Body panels, doors, hood, trunk lid, bumpers, glass, interior trim, underbody protection, chassis structure, mounting points.
HVAC:	Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant circuits, compressor, condenser, evaporator, blower motor, controls, cabin air filter.
Safety Systems:	Airbag system (SRS), seat belt pre-tensioners, occupant sensors, related control modules.
Procedures Included
Preventive Maintenance:	Oil changes, filter replacements (oil, air, cabin), fluid checks and changes (coolant, brake fluid, power steering fluid, transmission fluid), spark plug replacement, belt inspection/replacement.
Troubleshooting:	Diagnostic flowcharts, symptom-based troubleshooting guides, identification of common faults and their remedies.
Repair Procedures:	Step-by-step instructions for component removal, installation, overhaul, and adjustment for all major vehicle systems.
Diagnostics:	OBD-II (On-Board Diagnostics) system explanation, diagnostic trouble codes (DTCs), scan tool usage, sensor testing procedures.
Component Testing:	Testing procedures for electrical components, sensors, actuators, and mechanical parts.
Electrical Diagnostics:	Reading wiring diagrams, testing circuits, identifying shorts and open circuits, power and ground testing.
Technical Depth
Depth Level:	Comprehensive (from basic maintenance to complete engine/transmission rebuilds, advanced electrical diagnostics).
Detail Level:	Detailed torque specifications, service limits, component tolerances, and alignment data.

Engine Specifications
Primary Engine
Engine 1 Displacement:	1.6L (1591 cc)
Engine 1 Configuration:	Inline 4-cylinder (DOHC, CVVT)
Engine 1 Power Hp:	Approx. 122 hp @ 6300 rpm
Engine 1 Torque Lb Ft:	Approx. 115 lb-ft @ 4200 rpm
Engine 2
Engine 2 Displacement:	2.0L (1975 cc)
Engine 2 Configuration:	Inline 4-cylinder (DOHC, CVVT)
Engine 2 Power Hp:	Approx. 142 hp @ 6000 rpm
Engine 2 Torque Lb Ft:	Approx. 137 lb-ft @ 4600 rpm
Fuel System
Fuel Delivery:	Electronic Fuel Injection (MPI)
Fuel Type:	Unleaded Gasoline
Engine Management
ECU:	Engine Control Unit (ECU) with integrated diagnostics.

Transmission
Standard
Transmission Type Standard:	5-Speed Manual Transmission
Optional
Transmission Type Optional:	4-Speed Automatic Transmission (later models may offer 6-speed)
Features
Clutch Type:	Dry single-plate clutch (Manual)
Transmission Fluid Manual:	API GL-4, SAE 75W-90
Transmission Fluid Automatic:	Kia Genuine ATF SP-III or equivalent.

Dimensions
Exterior
Length:	Approx. 160.6 inches (4080 mm)
Width:	Approx. 70.5 inches (1790 mm)
Height:	Approx. 63.4 inches (1610 mm)
Wheelbase:	Approx. 100.0 inches (2540 mm)
Weights
Curb Weight Min:	Approx. 2700 lbs (1225 kg) for 1.6L Manual
Curb Weight Max:	Approx. 3000 lbs (1360 kg) for 2.0L Automatic
Gross Vehicle Weight Rating Gvw:	Refer to vehicle's VIN plate for exact GVWR.
Cargo
Cargo Volume Seats Up:	Approx. 19.4 cu ft (550 liters)
Cargo Volume Seats Down:	Approx. 53.4 cu ft (1512 liters)

Safety Features
Ratings
NHTSA Rollover Resistance:	N/A for 2009 (typically 4-star or 5-star rating for rollover).
IIHS Crash Test Results:	Good ratings in front and side impact tests for models equipped with optional side airbags.
Active Features
ABS:	Standard on all models.
Esp:	Electronic Stability Program (ESP) or ESC (Electronic Stability Control) - Standard on most later models, potentially optional on early 2009 models depending on market.
Traction Control:	TCS (Traction Control System) - Often integrated with ESC.
Passive Features
Airbags Front:	Standard front driver and passenger airbags.
Airbags Side:	Optional front side-impact airbags and side curtain airbags.
Seatbelts:	3-point seat belts with pretensioners and load limiters for front seats.

Technology Features
Infotainment
Audio System:	Standard AM/FM/CD/MP3 audio system with auxiliary input. Optional upgraded audio systems with more speakers available.
Connectivity:	Bluetooth connectivity for hands-free calling and audio streaming (often optional on lower trims).
Climate Control:	Manual climate control standard, optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:	Standard or optional depending on trim level.
Rearview Camera:	Not typically available on 2009 models.
Lighting
Headlights:	Halogen reflector headlights. Projector-style headlights may be available on higher trims.

Maintenance
Service Intervals
Oil Change Interval:	Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, depending on driving conditions (refer to owner's manual for specifics).
Air Filter Replacement:	Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on inspection.
Cabin Air Filter Replacement:	Every 10,000 to 15,000 miles (16,000 to 24,000 km) or annually.
Spark Plug Replacement:	Approx. 60,000 to 100,000 miles (96,000 to 160,000 km) for iridium-tipped spark plugs (check manual for exact specification).
Coolant Change Interval:	Initial change at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) or 2 years thereafter.
Fluid Specifications
Engine Oil Viscosity:	0W-20 or 5W-20 (check owner's manual for specific engine requirement).
Engine Oil Capacity:	Approx. 4.0-4.5 quarts (3.8-4.3 liters) for 1.6L, 4.5-5.0 quarts (4.3-4.7 liters) for 2.0L (with filter change).
Coolant Type:	Asian Long Life Antifreeze/Coolant (Blue) or equivalent.
Brake Fluid Type:	DOT 3 or DOT 4.
Known Issues
Engine Oil Consumption:	Some 1.6L Theta II engines experienced oil consumption issues, though less prevalent in the 2009 model year compared to later iterations.
Suspension Noise:	Occasional reports of front suspension creaks or rattles, potentially due to worn bushings or struts.
Door Lock Actuators:	Reports of failure in door lock actuators, affecting remote locking/unlocking.
Catalytic Converter:	Some early models might have experienced premature catalytic converter failure, often due to engine misfires or oil burning.
Tire Size
Standard Tire Sizes:	195/65R15, 205/55R16, 215/55R17 (depending on trim level).
Tire Pressure
Recommended Pressure:	Typically 32-35 PSI (2.2-2.4 bar) for front and rear tires (check doorjamb sticker).

Vehicle History
Brand Heritage
Manufacturer Origin:	South Korea
Brand Philosophy:	Kia, as part of the Hyundai Motor Group, focuses on offering value, quality, and increasingly stylish vehicles.
Model Evolution
First Generation Launch:	2009 (First model year for the Kia Soul in North America and other markets).
Design Inspiration:	Design concepts showcased at international auto shows, notably the Kia Soul Burner and Kia Soul Diva concepts.
Production
Assembly Location:	Gwangmyeong, Gyeonggi Province, South Korea (Kia Gwangmyeong Plant).
Production Years:	2009-2013 (First Generation)

Awards & Recognition
Recognitions
Kbb Best Deals Award:	Kia Soul has historically been recognized by Kelley Blue Book for its 'Best Deals'.
Ratings
Consumer Reports Reliability:	Reliability ratings can vary by specific model year and engine, generally considered average to above average for its class.