🏷️ Basic Information
Identification
Make:
Komatsu
Model:
830E Dump Truck
Serial Number Coverage:
A30816 & up
Codes
Product Name:
Komatsu 830E Dump Truck Operation & Maintenance Manual
👋 Introduction
Market Position
Vehicle Type:
Heavy-duty mining and construction dump truck
Competitive Analysis
Segment:
Large capacity mining haul trucks
Key Features
Manual Purpose:
To ensure effective, economical, and safe machine operation and maintenance for peak performance.
Delivery Method:
Instant Download
📋 Manual Details
Coverage Areas
Operation:
Included
Handling:
Included
Lubrication:
Included
Maintenance:
Included
Checking:
Included
Adjustment:
Included
Page Count
Total Pages:
164
Manual Type
Type:
Operation & Maintenance Manual
Language
Language:
English
Format
File Format:
PDF
Requirements
Software Requirements:
Adobe PDF Reader
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Mobile Devices:
iPhone, iPad, Android
📖 Manual Coverage
Systems Covered
General Safety:
Covered
Warnings And Cautions:
Covered
Truck Operation:
Covered
Operator Cab And Controls:
Covered
Lubrication And Service:
Covered
Automatic Lubrication System:
Covered
Truck Component Description:
Covered
Payload Meter Iii:
Covered
Radio Cassette Player:
Covered
Procedures Included
Operation Procedures:
Detailed
Handling Procedures:
Detailed
Lubrication Procedures:
Detailed
Maintenance Procedures:
Detailed
Checking Procedures:
Detailed
Adjustment Procedures:
Detailed
Technical Depth
Depth:
Comprehensive: Covers operator training, routine maintenance, lubrication, troubleshooting, and component identification for peak performance.
📊 Manual Specifications
File Format
Quality:
High Quality, 100% Complete and Intact
Searchability:
Searchable
Bookmarking:
Bookmarked
Print Quality
Printable:
Yes, can be printed
Zoom Capability:
Yes, can be zoomed
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Media:
Digital (CD-ROM burning possible)
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Cummins
Engine Model:
KTA38-C2100 (typically)
Performance
Horsepower:
Approximately 1050 - 1100 HP (Gross)
Torque:
High torque output optimized for hauling heavy loads
Fuel System
Fuel Type:
Diesel
Emission Control:
Tier II / Tier III compliant (depending on model year and region)
🔧 Transmission
Standard
Transmission Type:
Allison HDB860 (Heavy-Duty
Transmission Gears:
Electronically controlled automatic transmission with multiple forward and reverse gears.
Features
Transmission Features:
Advanced electronic control for optimal shift points, torque converter lock-up, and integrated retarder.
📐 Dimensions
Exterior
Length:
Approx. 25.7 ft (7.85 m)
Width:
Approx. 16.5 ft (5.03 m)
Height:
Approx. 13.1 ft (4.00 m) to top of ROPS
Weights
Operating Weight:
Approx. 128,000 - 135,000 lbs (58,000 - 61,200 kg)
Payload Capacity:
Approx. 100 - 110 US Tons (90 - 100 metric tons)
🛡️ Safety Features
Ratings
Safety Focus:
High emphasis on operator safety and environmental protection.
Active Features
Braking System:
Full hydraulic wet disc brakes with dynamic braking and integrated retarder.
Visibility:
Designed for excellent operator visibility from the cab.
Passive Features
Roll Over Protection:
Roll-Over Protective Structure (ROPS) integrated into the cab design.
Operator Station:
Ergonomically designed operator station with advanced safety features.
💡 Technology Features
Infotainment
Audio System:
Radio/Cassette Player included (as per manual content).
Driver Assistance
Payload Management:
Payload Meter III system for monitoring and managing truck load.
Connectivity
Telematics Readiness:
While not explicitly detailed in this manual's title, modern versions often support telematics for fleet management.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to manual for specific intervals, typically based on operating hours (e.g., 250-500 hours).
Filter Replacement:
Fuel, oil, and air filter replacement intervals specified in the manual, linked to operating hours.
Fluid Specifications
Engine Oil:
API CF-4 or better, SAE 15W-40 recommended (specific viscosity may vary by climate).
Hydraulic Fluid:
Komatsu genuine hydraulic oil or equivalent ISO VG 32/46 recommended.
Coolant:
Ethylene glycol-based coolant with inhibitors, 50/50 mix with distilled water recommended.
Known Issues
Common Wear Items:
Brake components, tires, hydraulic system seals, and powertrain wear items require regular inspection and maintenance.
Electrical System:
Can be complex; adherence to maintenance schedules is crucial for reliability.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Komatsu is a globally recognized leader in construction and mining equipment, known for durability and innovation.
Model Evolution
830E Development:
The 830E represents a significant advancement in mining truck technology, building on Komatsu's experience in large capacity haulers.
Production
Manufacturing Location:
Typically manufactured in Komatsu's global facilities specializing in heavy equipment.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Komatsu equipment is generally well-regarded for its robust design and operational efficiency in demanding environments.