🏷️ Basic Information
Identification
Make:
Komatsu
Model:
830E Dump Truck
Serial Numbers Covered:
A30625 thru A30649
👋 Introduction
Market Position
Target Audience:
Komatsu 830E Dump Truck Owners and Maintenance Technicians
Value Proposition:
Enables self-repair and maintenance to save money $$$
Competitive Analysis
Manual Type Advantage:
Comprehensive Service Repair Manual, not a simplified guide.
Key Features
Delivery Method:
Instant Download
Accessibility:
Viewable on any computer, zoomable, printable.
Diagnostics Capability:
Manual provides specifications, diagrams, and procedures for diagnosing faults.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Service Repair
Page Count
Total Pages:
785
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Storage:
Can be saved to hard-drive or burned to CD-ROM.
Zoom Capability:
Yes, allows for detailed viewing of diagrams and illustrations.
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel, Cooling, Air Cleaner
Electrical System Non Propulsion:
24 VDC (Non-Propulsion)
Electric Propulsion Control:
Electric Propulsion and Control Systems
Drivetrain:
Drive Axle, Spindles and Wheels
Suspension:
Hydrair II Suspensions
Braking System:
Brake Circuit
Hydraulic System:
Hydraulic System
Operator Interface:
Operator's Cab
General Maintenance:
Lubrication and Service
Schematics:
System Schematics
Special Tools:
Options and Special Tools
Procedures Included
Repair:
Complete Repair Procedures
Diagnostics:
Diagnosing Procedures
Servicing:
Servicing Procedures
Maintenance:
Technical Maintenance Procedures
Troubleshooting:
Troubleshooting Procedures
Assembly Disassembly:
Assembly and Disassembly
Index:
Alphabetical Index for quick reference.
Technical Depth
Depth Of Information:
Deep information for repair, diagnostics, servicing, maintenance & troubleshooting
Illustrations:
Actual real photo illustrations and schemes
Guidance:
Step-by-step operations
Schematic Detail:
Provides detailed system schematics for electrical, hydraulic, and pneumatic circuits.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android etc.
Reader Requirement:
Adobe PDF Reader
Print Quality
Printability:
Printable
Searchability:
Searchable
Bookmarking:
Bookmarked
Completeness Integrity:
100% Complete and Intact, no missing/corrupt pages/sections
Binding Type
Binding:
Digital Download (Printable to CD-ROM)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel (Specific engine model not detailed in provided info, but typically Cummins or proprietary Komatsu for this class)
Performance
Horsepower:
High Horsepower (Specific value not provided, but typically >700 HP for this class of truck)
Torque:
High Torque (Specific value not provided, but substantial for heavy hauling)
Fuel System
Fuel Type:
Diesel Fuel
Cooling System
Cooling System Type:
Integral to engine specifications, manual covers maintenance and repair.
Air Cleaner System
Air Intake:
Details on air cleaner system maintenance and replacement.
🔧 Transmission
Standard
Transmission Type:
Automatic / Electric Drive (Komatsu uses electric drive systems in many large haul trucks)
Features
Drive System:
Electric drive system controlled by onboard computers.
📐 Dimensions
Exterior
Vehicle Type:
Large Mining / Dump Truck
Weights
Gross Vehicle Weight Rating:
Very High (Specific GVWR not provided, but in the hundreds of tons)
Operating Weight:
Significant operational weight, requiring robust chassis and suspension.
🛡️ Safety Features
Active Features
Braking System:
Advanced Brake Circuit, likely including service, parking, and secondary brakes.
💡 Technology Features
Driver Assistance
Control Systems:
Sophisticated electric drive and control systems for optimal performance and safety.
Connectivity
Diagnostics Interface:
Likely includes diagnostic ports for electronic troubleshooting.
🔧 Maintenance
Service Intervals
Fluid Checks:
Regular checks for engine oil, coolant, hydraulic fluid, transmission fluid, and brake fluid are crucial.
Preventive Maintenance:
Detailed schedules for preventive maintenance tasks.
Fluid Specifications
Lubrication:
Specific lubrication points and types (grease, oil) detailed in the manual.
Engine Oil Capacity:
Specific oil capacity and viscosity grade for the engine (detailed in manual).
Coolant Type:
Type and mixture ratio for engine coolant (detailed in manual).
Hydraulic Fluid Type:
Specification for hydraulic fluid used in the main systems (detailed in manual).
Brake Fluid Type:
Type and specification for brake fluid (detailed in manual).
Known Issues
Common Wear Items:
Brake components, suspension components (Hydrair II), electrical connections, and engine cooling system are common maintenance areas.
📚 Vehicle History
Brand Heritage
Manufacturer:
Komatsu Ltd. (Japanese multinational corporation specializing in construction, mining, and forestry machinery)
Model Evolution
Model Series:
800 series haul trucks are known for their robust design and large capacity.