The Komatsu 830E Dump Truck Service Repair Manual provides comprehensive repair and maintenance information for the Komatsu 830E Dump Truck, covering serial numbers A30710 through A30732. This manual is a valuable resource for both experienced mechanics and DIY enthusiasts. It offers detailed, step-by-step instructions based on complete machine disassembly, ensuring a thorough understanding of each service and repair procedure. Hundreds of illustrations and photos accompany the text, making it easy to visualize the process.
The manual covers a wide range of topics, including:
* **General Information:** Provides an overview of the Komatsu 830E Dump Truck, including specifications and safety information.
* **Structures:** Details the construction and components of the vehicle's frame, body, and other structural elements.
* **Engine, Fuel, Cooling, and Air Cleaner:** Covers the engine system, including fuel delivery, cooling system, and air filtration.
* **Electric System:** Explains the 24VDC non-propulsion electrical system, including wiring diagrams and troubleshooting guides.
* **Transmission and Torque Converter:** Provides information on the transmission and torque converter, including operation and maintenance procedures.
* **Drive Axle, Spindles, and Wheels:** Covers the drive axle, wheel hubs, and tire specifications.
* **Suspensions:** Explains the suspension system, including components and adjustment procedures.
* **Brake Circuit:** Details the brake system, including hydraulics, air brakes, and troubleshooting.
* **Hydraulic System:** Covers the hydraulic system, including components, operation, and maintenance procedures.
* **Options and Special Tools:** Describes available options and special tools required for specific repairs.
* **Operator's Cab:** Provides information on the cab interior, controls, and safety features.
* **Lubrication and Service:** Details recommended lubrication points and service intervals.
* **Alphabetical Index:** Provides an easy way to locate specific information.
* **System Schematics:** Includes detailed diagrams of various systems for easy reference.
This comprehensive manual allows you to perform repairs and maintenance on your Komatsu 830E Dump Truck with confidence, saving time and money compared to using professional repair services. It's a valuable tool for anyone who wants to keep their Komatsu 830E Dump Truck running smoothly and efficiently.
The Komatsu 830E is a heavy-duty, off-highway articulated dump truck designed for large-scale mining and quarrying operations. This behemoth of a machine, boasting a payload capacity of 240 metric tons (265 US tons), stands as a testament to Komatsu's engineering prowess in the heavy equipment industry. The 830E is powered by a massive Komatsu S17C-2 engine, a 16-cylinder, four-stroke diesel engine that generates an impressive 3,750 horsepower. This robust engine, coupled with a highly efficient transmission, enables the 830E to navigate challenging terrains with ease, transporting vast quantities of material with remarkable speed and reliability. The 830E's robust construction, incorporating high-strength steel and advanced engineering design, ensures its durability and longevity even in the most demanding environments.
The Komatsu 830E is a testament to the company's commitment to innovation and efficiency, incorporating several advanced features that enhance operator comfort and productivity. A spacious, climate-controlled cabin provides operators with exceptional visibility and ergonomic controls, minimizing fatigue and maximizing focus. The 830E boasts sophisticated electronics and hydraulic systems, including a sophisticated engine management system that optimizes fuel efficiency and minimizes emissions. The 830E also includes comprehensive safety features, including a comprehensive braking system, enhanced visibility, and robust structural design, all contributing to a safer and more productive work environment. The Komatsu 830E is renowned for its reliability, low operating costs, and superior performance, making it an indispensable piece of equipment for large-scale mining operations around the world.