🏷️ Basic Information Identification Make: Komatsu Model: 930E-2 Product Name: Komatsu 930E-2 Dump Truck Operation & Maintenance Manual Serial Number Applicability: A30224 and up Codes Product Code: Not Specified Generation Model Generation: 930E Series (Specific to E-2 variant) 👋 Introduction Market Position Target Audience: Operators and Maintenance Personnel of Komatsu 930E-2 Dump Trucks Key Features Manual Purpose: To help users achieve peak performance through effective, economical, and safe machine operation and maintenance. Competitive Analysis Value Proposition: Complete, intact, searchable, and instantly downloadable, providing essential information for maintaining and operating the Komatsu 930E-2. Manual Value Benefit To User: Essential resource for ensuring the longevity, efficiency, and safe operation of the Komatsu 930E-2 dump truck. Manual Attributes Quality Assurance: Manual is described as 'QUALITY', '100 percents COMPLETE', and 'INTACT'. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive Operation and Maintenance Optional Equipment: Details on Optional Equipment are included, acknowledging variations in truck configurations. Page Count Total Pages: 156 Manual Type Type: Operation & Maintenance Manual Language Language: English Language Description: English language for clear and comprehensive technical communication. Format File Format: PDF Compatibility Operating Systems: Windows, Mac, Linux, iOS, Android 📖 Manual Coverage Systems Covered Major Systems: Engine Operation, Machine Operation, Lubrication, Major Components, Optional Equipment, Payload Meter II, Radio/Stereo Operator Controls: Detailed explanation of the Operator Cab and Controls, including Instrument Panel and Indicator Lights. Instrumentation: Detailed coverage of the Instrument Panel and Indicator Lights, including specific figures and discussions of gauges, indicators, and controls. Procedures Included Operational Procedures: Engine Start-up, Machine Operation, Haul Road Operation, Loading, Dumping, Towing, Parking, Engine Shutdown, Passing Maintenance Procedures: Lubrication, Service, Lincoln Automatic Lubrication System, Checking, Adjustment Troubleshooting Guidance: While not explicitly stated as a troubleshooting manual, the depth of maintenance and adjustment procedures implies guidance for resolving operational issues. Adjustment Procedures: Covers checking and adjustment procedures essential for maintaining optimal machine performance. Technical Depth Depth Of Information: Detailed operational guidance, lubrication schedules, major component descriptions, and safety precautions for peak performance and safe operation. Component Descriptions: Includes descriptions of Major Components, providing insight into the truck's construction and functionality. 📊 Manual Specifications File Format Reader Requirement: Adobe PDF Reader Print Quality Completeness And Integrity: 100% Complete and Intact, no missing/corrupt pages/sections. Binding Type Binding Method: Digital Download (PDF) Paper Type Viewing Options: Viewable on any computer, zoomable, printable. Digital Features Searchability: Bookmarked and Searchable Printability: Pages can be printed, allowing for hard copies of specific sections or the entire manual. Storage: Can be saved to hard drive or burned to CD-ROM. Distribution Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Model: Not explicitly detailed in provided product information, but the 930E-2 typically features a large displacement diesel engine (e.g., Cummins QSKTA60-CE or Detroit Diesel Series 60). Performance Typical Power Output: Typically in the range of 2300-2500 horsepower, specific to the exact engine configuration of the 930E-2. Fuel System Fuel Type: Diesel Components Lubrication System: Specific section dedicated to the Lincoln Automatic Lubrication System (Rotary Pump). Maintenance Engine Startup Practices: Dedicated section for Engine Start-up Safety Practices. Operation Post Startup Procedures: Guidance on what to do 'AFTER ENGINE HAS STARTED'. 🔧 Transmission Standard Transmission Type: Advanced Electric Drive System (e.g., AC-VRP - Variable Rated Power traction system) by electric motor manufacturers like GE or EMD. Features Traction Control: Integrated into the electric drive system for optimal power delivery and control. 📐 Dimensions Exterior Vehicle Type: Large Capacity Dump Truck / Hauler Weights Gross Vehicle Weight Rating: Exceeds 150-ton (typical for this class, specific value not in provided text). Cargo Payload Capacity: Approximately 107 metric tons (235,000 lbs), with specific payload optimized via the Payload Meter II. 🛡️ Safety Features Ratings Safety Focus: Emphasis on General Safety, Precautions During Operation, and Precautions for Maintenance. Active Features Warning Systems: Warning, Caution, and Instruction Plates/Decals, Overhead Status/Warning Indicator Light Panel, Link-On Warnings Light. Warning Indicators: Specific mention of Overhead Status/Warning Indicator Light Panel with detailed symbol references (Rows A-E, Columns 1-6). Passive Features Operator Interface Safety: Detailed information on operator cab and controls, instrument panel indicators for safe operation. Operational Precautions Grade Operation: Specific safety precautions for starting on a grade with a loaded truck. 💡 Technology Features Infotainment Audio System: Includes details on the RADIO, AM/FM STEREO CASSETTE system, indicating an integrated entertainment and communication feature. Driver Assistance Payload Monitoring: Payload Meter II (On-Board Weighting System - OBWS) is covered, providing critical payload management and operational efficiency technology. Connectivity Communication Systems: Mention of a radio suggests basic communication capabilities, though advanced telemetry or GPS systems are not explicitly detailed in this product summary. 🔧 Maintenance Service Intervals Lubrication Schedule: Detailed coverage of lubrication and service requirements, including the Lincoln Automatic Lubrication System. Lubrication System Type: Lincoln Automatic Lubrication System (Rotary Pump) is a key maintenance focus. Fluid Specifications Hydraulic Fluid Type: Details available within...
Lubrication, Service, Lincoln Automatic Lubrication System, Checking, Adjustment
Troubleshooting Guidance:
While not explicitly stated as a troubleshooting manual, the depth of maintenance and adjustment procedures implies guidance for resolving operational issues.
Adjustment Procedures:
Covers checking and adjustment procedures essential for maintaining optimal machine performance.
Technical Depth
Depth Of Information:
Detailed operational guidance, lubrication schedules, major component descriptions, and safety precautions for peak performance and safe operation.
Component Descriptions:
Includes descriptions of Major Components, providing insight into the truck's construction and functionality.
📊 Manual Specifications
File Format
Reader Requirement:
Adobe PDF Reader
Print Quality
Completeness And Integrity:
100% Complete and Intact, no missing/corrupt pages/sections.
Binding Type
Binding Method:
Digital Download (PDF)
Paper Type
Viewing Options:
Viewable on any computer, zoomable, printable.
Digital Features
Searchability:
Bookmarked and Searchable
Printability:
Pages can be printed, allowing for hard copies of specific sections or the entire manual.
Storage:
Can be saved to hard drive or burned to CD-ROM.
Distribution
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Model:
Not explicitly detailed in provided product information, but the 930E-2 typically features a large displacement diesel engine (e.g., Cummins QSKTA60-CE or Detroit Diesel Series 60).
Performance
Typical Power Output:
Typically in the range of 2300-2500 horsepower, specific to the exact engine configuration of the 930E-2.
Fuel System
Fuel Type:
Diesel
Components
Lubrication System:
Specific section dedicated to the Lincoln Automatic Lubrication System (Rotary Pump).
Maintenance
Engine Startup Practices:
Dedicated section for Engine Start-up Safety Practices.
Operation
Post Startup Procedures:
Guidance on what to do 'AFTER ENGINE HAS STARTED'.
🔧 Transmission
Standard
Transmission Type:
Advanced Electric Drive System (e.g., AC-VRP - Variable Rated Power traction system) by electric motor manufacturers like GE or EMD.
Features
Traction Control:
Integrated into the electric drive system for optimal power delivery and control.
📐 Dimensions
Exterior
Vehicle Type:
Large Capacity Dump Truck / Hauler
Weights
Gross Vehicle Weight Rating:
Exceeds 150-ton (typical for this class, specific value not in provided text).
Cargo
Payload Capacity:
Approximately 107 metric tons (235,000 lbs), with specific payload optimized via the Payload Meter II.
🛡️ Safety Features
Ratings
Safety Focus:
Emphasis on General Safety, Precautions During Operation, and Precautions for Maintenance.
Specific mention of Overhead Status/Warning Indicator Light Panel with detailed symbol references (Rows A-E, Columns 1-6).
Passive Features
Operator Interface Safety:
Detailed information on operator cab and controls, instrument panel indicators for safe operation.
Operational Precautions
Grade Operation:
Specific safety precautions for starting on a grade with a loaded truck.
💡 Technology Features
Infotainment
Audio System:
Includes details on the RADIO, AM/FM STEREO CASSETTE system, indicating an integrated entertainment and communication feature.
Driver Assistance
Payload Monitoring:
Payload Meter II (On-Board Weighting System - OBWS) is covered, providing critical payload management and operational efficiency technology.
Connectivity
Communication Systems:
Mention of a radio suggests basic communication capabilities, though advanced telemetry or GPS systems are not explicitly detailed in this product summary.
🔧 Maintenance
Service Intervals
Lubrication Schedule:
Detailed coverage of lubrication and service requirements, including the Lincoln Automatic Lubrication System.
Lubrication System Type:
Lincoln Automatic Lubrication System (Rotary Pump) is a key maintenance focus.
Fluid Specifications
Hydraulic Fluid Type:
Details available within the manual (typically ISO VG 46 hydraulic oil, specific grade dependent on ambient temperature).
Engine Oil Type:
Refer to manual for specific engine oil viscosity and API classification (e.g., SAE 15W-40 API CI-4).
Coolant Type:
Refer to manual for coolant specifications (typically heavy-duty ethylene glycol based).
Known Issues
Common Maintenance Focus Areas:
The manual focuses on preventative maintenance and proper operation to mitigate common issues related to heavy mining operations, such as powertrain wear, hydraulic system integrity, and electrical component reliability.
Lubrication
Automatic Lubrication System Details:
In-depth information on the Lincoln Automatic Lubrication System (Rotary Pump).
📚 Vehicle History
Brand Heritage
Manufacturer History:
Komatsu is a leading manufacturer of construction and mining equipment, known for its robust and heavy-duty machinery.
Model Evolution
930E Series Evolution:
The 930E series represents a lineage of large mining dump trucks, with the 930E-2 being a specific iteration incorporating advancements in technology and design.
Serial Number Continuity:
The manual applies to serial numbers from A30224 onwards, indicating its relevance to a specific production run or update of the 930E-2 model.