🏷️ Basic Information Identification Make: Komatsu Model: 930E-2 DUMP TRUCK Serial Number Range: A30224 thru A30245 Vehicle Type: Off-Highway Mining Dump Truck 👋 Introduction Market Position Vehicle Class: Ultra-Class Mining Truck Application: Designed for high-volume, heavy-duty mining and quarry operations Competitive Analysis Competitors: Caterpillar 777/797 Series, Liebherr T 284, BelAZ 75710 Key Features Payload Capacity: Approx. 120-ton (109-tonne) nominal payload capacity Engine Technology: Proven diesel-electric drive system for efficient power delivery Operator Comfort: Designed for operator productivity and comfort in demanding environments 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, shop, and repair Page Count Estimated Pages: Refer to specific product listing for exact page count; typically extensive for heavy equipment Manual Type Manual Type: Service Shop Repair Manual Language Language: English (Standard for this class of equipment) Format Format: Digital (likely PDF), potentially Print 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, drivetrain, differentials, axles Hydraulics: Steering system, hoist system, brake system, accessory hydraulic circuits Electrical System: Engine control, transmission control, vehicle monitoring, lighting, battery system, starter, alternator Brakes: Service brakes, parking brakes, retarder system (if equipped), hydraulic brake actuation Chassis And Frame: Frame structure, suspension (front and rear), steering linkage, kingpins, wheel hubs Body And Operator Station: Cab structure, access systems, controls, instrumentation, heating/ventilation/air conditioning (HVAC) Dump Body And Hoist: Body structure, hoist cylinder, hoist control valve, body mounting Procedures Included Maintenance: Scheduled maintenance, lubrication, fluid checks and changes, filter replacements, inspections Troubleshooting: Diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides Disassembly And Assembly: Component removal, reinstallation, and rebuild procedures Repair: Specific repair instructions for various systems and components Installation: Procedures for installing new or replacement components Calibration And Adjustment: Procedures for adjusting and calibrating critical systems (e.g., brake pressure, engine control parameters) Technical Depth Depth Of Information: Detailed, in-depth technical information suitable for certified technicians Diagnostic Capability: Advanced diagnostics, including electrical schematics and component testing procedures Rebuild Procedures: Comprehensive rebuild instructions for major components like engines, transmissions, and hydraulic systems 📊 Manual Specifications File Format Digital Format Quality: High-resolution, searchable PDF with clear diagrams and text Print Quality Print Format Quality: Professionally printed on durable paper for workshop environments Binding Type Binding Type: Spiral-bound or durable case binding for lay-flat usability Paper Type Paper Type: Heavy-duty, tear-resistant paper suitable for shop conditions ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Cummins Engine Model: QSK60 Engine Type: 16-cylinder, 4-stroke, turbocharged, aftercooled diesel Displacement: 367.6 cu in (60 L) Performance Gross Horsepower: Approx. 1800-1900 hp (1342-1417 kW) - specific rating varies by configuration Peak Torque: Significant torque output for heavy hauling (specific value not readily available without detailed specs) Fuel System Fuel Type: Diesel Fuel Fuel Injection: High-pressure common rail (HPCR) fuel system Cooling System Cooling System Type: High-efficiency liquid cooling system with engine-driven fan 🔧 Transmission Standard Transmission Type: Diesel-Electric Drive System Electric Drive Components: GE AC Drive System (Generator, Rectifier, Inverters, AC Traction Motors) Gear Selection: Automatic electronic control, optimized for load and terrain Features Drive Control: Full-time traction control and dynamic braking capabilities Regenerative Braking: Utilizes traction motors for braking and energy recapture 📐 Dimensions Exterior Overall Length: Approx. 12.5 m (41 ft) Overall Width: Approx. 7.3 m (24 ft) Overall Height: Approx. 5.3 m (17.5 ft) Cargo Body Capacity Cu Yd: Approx. 107 cu yd (82 m³) Weights Operating Weight: Approx. 210,000 lbs (95,254 kg) - varies with configuration Gross Vehicle Weight Rating Gvw: Approx. 450,000 lbs (204,117 kg) - varies with configuration Wheelbase Wheelbase: Approx. 5.5 m (18 ft) 🛡️ Safety Features Ratings Safety Standards: Designed to meet rigorous mining industry safety and operational standards Active Features Braking System: Multi-stage, wet multiple-disc brakes with dynamic braking and automatic emergency braking (AEB) systems Steering System: Hydraulic power steering with redundant systems for safety Passive Features Operator Station Protection: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) cab Visibility: Large, heated mirrors, optional camera systems for enhanced visibility Fire Suppression: Provisions for integrated fire suppression systems 💡 Technology Features Infotainment Operator Interface: Advanced digital display for machine monitoring, diagnostics, and operational data. Driver Assistance Payload Monitoring: Integrated payload monitoring system for optimizing loads and preventing overloads. Electronic Control Systems: Sophisticated electronic control units (ECUs) managing engine, transmission, hydraulics, and braking for optimal performance and safety. Connectivity Telematics Provisions: Provisions for Komatsu KOMTRAX or similar telematics systems for remote monitoring and fleet management. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 250-500 operating hours, depending on operating conditions and Komatsu recommendations. Hydraulic Fluid Change: Refer to manual for specific intervals, often based on fluid analysis (e.g., 2000-4000 hours). Lubrication Points: Daily lubrication checks and periodic greasing of all critical pivot points and bearings. Fluid Specifications Engine Oil Type: API CJ-4 or equivalent heavy-duty diesel engine oil, viscosity grade determined by ambient temperature (e.g., 15W-40). Hydraulic Fluid Type: Komatsu genuine hydraulic oil, or approved equivalent...
While generally robust, some earlier generations might exhibit issues with specific sensors or control modules under extreme vibration or heat.
Hydraulic System Maintenance:
Contamination is a primary concern; strict adherence to clean fluid practices is crucial for longevity.
📚 Vehicle History
Brand Heritage
Komatsu Legacy:
Komatsu is a global leader in construction and mining equipment, known for robust and reliable machinery.
Model Evolution
930E Lineage:
The 930E series represents Komatsu's commitment to large-capacity haul trucks, evolving from earlier models to incorporate advanced technologies and improved efficiency.
Production
Manufacturing Location:
Manufactured by Komatsu America Corp. (USA) or Komatsu Ltd. (Japan), depending on specific configurations and market focus.
Production Period 930E-2:
The 930E-2 generation was produced during the mid-2000s, preceding later iterations like the 930E-4 and 930E-5.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Komatsu mining trucks are consistently recognized for their performance, reliability, and operational efficiency in harsh environments.
Ratings
Component Durability:
Known for robust componentry designed for extended service life under extreme loads and conditions.
Certifications
Emissions Compliance:
Designed to meet relevant emissions standards applicable at the time of manufacture (e.g., EPA Tier II/III).