Komatsu 930E-4 Service Repair Manual A30693-A30749
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🏷️ Basic Information Identification Make: Komatsu Model: 930E-4 Vehicle Type: Large Mining Truck / Haul Truck Codes Manual Product Code: A30693-A30749 👋 Introduction Market Position Segment: Ultra-Class Mining Truck Application: Heavy-duty material handling in mining, quarrying, and large-scale construction operations. Competitive Analysis Competitors: Caterpillar 793 Series, Liebherr T 284, Hitachi EH4000, BelAZ 7547 Key Features Payload Capacity: Approximately 231 metric tons (255 short tons). Powertrain Type: Diesel-electric drive. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Page Count: N/A (Digital PDF) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, fuel system, lubrication system, cooling system, exhaust system, air intake system, engine controls, emissions systems. Powertrain Systems: Transmission (GE7R818), drive shafts, differentials, axles, wheel planetary reduction gears, braking system (service brake, parking brake, retarder), hydraulic systems (steering, hoist, braking). Electrical Systems: Wiring diagrams, starter system, charging system, lighting, instrumentation, engine control module (ECM), transmission control module (TCM), vehicle control systems, AC/DC converters, battery system. Chassis And Body: Frame, suspension (front and rear), steering system components, body panels, cab interior, dump body, hydraulic hoist system, tires and wheels. Procedures Included Maintenance Procedures: Scheduled maintenance checks, lubrication points, fluid changes, filter replacements, component inspections, pre-operation checks. Repair Procedures: Engine component replacement, transmission overhaul, brake system repair, hydraulic cylinder and pump repair, electrical component diagnosis and replacement, suspension and steering linkage repair, axle and differential service. Troubleshooting Guides: Diagnostic flowcharts for common issues, error code explanations, symptom-based troubleshooting for engine, transmission, braking, and hydraulic systems. Specifications And Data: Torque specifications, clearances, fluid capacities, electrical resistance values, hydraulic pressures, wear limits. Technical Depth Depth: Comprehensive rebuild and diagnostic information suitable for trained technicians. 📊 Manual Specifications File Format Quality: High-resolution PDF, searchable text, bookmarked for easy navigation. Print Quality Print Capability: Printable for use in workshop environments. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Make Model: Cummins K50 Engine Configuration: V18 Displacement: 18.29 liters (1116 cubic inches) Performance Gross Horsepower: 1600 HP (1193 kW) @ 1800 RPM Peak Torque: N/A (Specific torque figures typically not advertised publicly, but significantly high) Fuel System Fuel Delivery: High-pressure common rail fuel injection system. Fuel Type: Diesel Cooling System Type: Heavy-duty engine cooling system with engine-driven fan. Lubrication System Oil Capacity: Approx. 72 Liters (19 US gal) Air Intake Filtration: Multi-stage air filtration system with pre-cleaners. Emission Controls Standards: Designed to meet applicable emissions regulations for heavy-duty off-road equipment of its era. 🔧 Transmission Standard Type: AC Electric Drive (GE7R818 Traction Motor) Manufacturer: General Electric (GE) - AC Wheel Motor Features Control System: Integrated AC traction motor control system with advanced diagnostics. Engine Coupling: Variable speed AC generators driven by the Cummins K50 engine. Drive Configuration: All-wheel drive (each rear wheel powered by an individual AC motor). 📐 Dimensions Exterior Length: Approx. 13.6 meters (44 ft 7 in) Width: Approx. 7.6 meters (24 ft 11 in) Height Top Of Cab: Approx. 4.9 meters (16 ft 1 in) Height Dump Body Raised: Approx. 10.9 meters (35 ft 9 in) Cargo Body Capacity Heaped: Approx. 126 m³ (165 yd³) Weights Operating Weight: Approx. 180,000 kg (396,830 lbs) Gross Vehicle Weight Rating Gvwr: Approx. 360,000 kg (793,664 lbs) Wheels Tires Tire Size: Standard: 40.00-57 or 42/90-57 (Large radial tires designed for mining applications). Wheelbase Wheelbase: Approx. 5.9 meters (19 ft 4 in) 🛡️ Safety Features Ratings Certification: Designed to meet stringent safety standards for heavy mining equipment, though formal crash ratings are not applicable. Active Features Braking System: Service brakes (wet multi-disc), parking brake, dynamic retarder system (engine braking and electrical braking). Steering System: Hydraulic power steering with advanced control for precise maneuverability. Visibility: Large cab windows, external lighting, optional rearview cameras. Passive Features Cab Protection: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant cab. Fire Suppression: Optional fire suppression systems available. Warning Systems Alarms: Reverse alarms, horn, warning lights. 💡 Technology Features Infotainment Cab Features: Focus is on operational data display and control rather than traditional infotainment. Features include advanced instrumentation and diagnostic displays. Driver Assistance Braking System: Integrated dynamic retarder system for controlled downhill speeds and brake wear reduction. Connectivity Telematics: Typically equipped with Komatsu's proprietary fleet management and monitoring systems (e.g., KOMTRAX) for remote diagnostics and performance tracking. Powertrain Control System: Sophisticated electronic control unit (ECU) managing engine, generators, and AC traction motors for optimal power delivery and efficiency. 🔧 Maintenance Service Intervals Engine Oil Change: Refer to manual for specific interval (typically based on operating hours, e.g., 250-500 hours). Hydraulic Fluid Change: Refer to manual for specific interval (typically based on operating hours, e.g., 1000-2000 hours). Air Filter Replacement: Based on monitoring of restriction indicators or specific operating hours. Fluid Specifications...
Engine component replacement, transmission overhaul, brake system repair, hydraulic cylinder and pump repair, electrical component diagnosis and replacement, suspension and steering linkage repair, axle and differential service.
Troubleshooting Guides:
Diagnostic flowcharts for common issues, error code explanations, symptom-based troubleshooting for engine, transmission, braking, and hydraulic systems.
Focus is on operational data display and control rather than traditional infotainment. Features include advanced instrumentation and diagnostic displays.
Driver Assistance
Braking System:
Integrated dynamic retarder system for controlled downhill speeds and brake wear reduction.
Connectivity
Telematics:
Typically equipped with Komatsu's proprietary fleet management and monitoring systems (e.g., KOMTRAX) for remote diagnostics and performance tracking.
Powertrain Control
System:
Sophisticated electronic control unit (ECU) managing engine, generators, and AC traction motors for optimal power delivery and efficiency.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to manual for specific interval (typically based on operating hours, e.g., 250-500 hours).
Hydraulic Fluid Change:
Refer to manual for specific interval (typically based on operating hours, e.g., 1000-2000 hours).
Air Filter Replacement:
Based on monitoring of restriction indicators or specific operating hours.
Fluid Specifications
Engine Oil:
Refer to manual for specific API service classification and viscosity grade (e.g., API CJ-4, SAE 15W-40 or similar).
Hydraulic Fluid:
Refer to manual for specific type and viscosity (e.g., AW hydraulic oil, ISO VG 46 or similar).
Coolant:
Heavy-duty diesel engine coolant (OAT or HOAT, consult manual for specific type and freeze protection level).
Transmission Fluid:
N/A (Electric drive system does not use traditional transmission fluid).
Known Issues
Common Wear Items:
Brake components, hydraulic seals, suspension bushings, drivetrain elements, air intake system components due to operating environment.
Diagnostic Focus:
Monitoring engine performance, hydraulic pressures, electrical system integrity, and braking system responsiveness is crucial.
📚 Vehicle History
Brand Heritage
Company Focus:
Komatsu is a global leader in the design, manufacture, and sale of construction, mining, and industrial machinery.
Model Evolution
Series:
The 930E series represents Komatsu's commitment to ultra-class haul trucks, building upon previous generations of mining equipment.
Advancements:
The 930E-4 typically incorporated enhancements in powertrain efficiency, operator comfort, and advanced electronic control systems over earlier models.
Production
Manufacturing Location:
Typically manufactured at Komatsu facilities specializing in large mining equipment (e.g., USA).
Production Years:
The 930E-4 model designation indicates a specific generation, likely produced from the early to mid-2000s onwards, with continuous updates.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Consistently recognized as a leading performer and reliable machine in the ultra-class mining truck segment.
Ratings
Performance:
Highly rated for productivity, payload capacity, and operational efficiency in demanding mining environments.
Certifications
Manufacturing Standards:
Manufactured under ISO 9001 quality management standards.