🏷️ Basic Information Identification Make: Komatsu Model: 930E-4 DUMP TRUCK Product Name: Komatsu 930E-4 DUMP Truck Service Shop Repair Manual Codes Serial Number Range: A30750-A30795 Engine Compliance: Tier II 👋 Introduction Market Position Segment: Large Mining and Construction Equipment (Haul Truck) Application: Designed for heavy-duty material transport in surface mining operations. Competitive Analysis Key Competitors: Caterpillar (e.g., 793 series), Bucyrus (now Caterpillar), Liebherr (e.g., T 284 series). Key Features Payload Capacity: High payload capacity (e.g., 200-ton class), designed for efficiency in large-scale mining. Powertrain Configuration: Typically features powerful diesel engines coupled with AC electric drive systems for superior performance and efficiency in heavy loads and inclines. Operator Environment: Designed for operator comfort and safety during long shifts in demanding environments. 📋 Manual Details Coverage Areas Primary Coverage: Maintenance, Assembly, Disassembly, Servicing Page Count Estimated Page Count: Extensive (specific count not provided, but described as 'deep information') Manual Type Type: Service Shop Repair Manual Language Language: English (presumed based on product description, typical for technical manuals) Format Format: Digital (e.g., PDF - typical for modern service manuals, though physical copies may also exist) 📖 Manual Coverage Systems Covered Engine System: Detailed diagnostics, repair procedures, component overhaul for the primary engine. Powertrain System: Transmission, drivetrain components, final drives, hydraulic systems related to power delivery. Braking System: Service, inspection, repair, and adjustment of all braking components. Hydraulic System: Operation, maintenance, troubleshooting, and repair of hydraulic circuits for steering, hoisting, etc. Electrical System: Wiring diagrams, component testing, troubleshooting of the electrical control and power systems. Suspension System: Maintenance and repair of the truck's suspension components. Steering System: Repair and adjustment of the hydraulic steering mechanism. Body And Chassis: Structural integrity, body panel repair, frame inspection, and related maintenance. Cooling System: Maintenance and repair of the engine cooling system. Lubrication System: Lubrication points, procedures, and fluid specifications. Procedures Included Routine Maintenance: Scheduled checks, fluid top-offs, filter replacements, lubrication. Troubleshooting: Diagnostic procedures for identifying and resolving common and complex issues. Disassembly And Assembly: Step-by-step instructions for removing and reinstalling major components and sub-assemblies. Component Overhaul: Detailed rebuild procedures for engines, transmissions, hydraulic pumps, etc. Calibration And Adjustment: Procedures for adjusting systems to factory specifications. Technical Depth Depth: Comprehensive (covers all aspects from basic checks to full overhauls). Diagnostics: Advanced diagnostic flowcharts and symptom-based troubleshooting. Repair Procedures: Detailed, illustrated steps for mechanical, electrical, and hydraulic repairs. Specifications: Torque values, clearances, pressures, electrical resistance, etc. 📊 Manual Specifications File Format Digital Format: Likely PDF with searchable text and high-resolution diagrams. Print Quality Diagram Quality: High-resolution, clear, and detailed diagrams for visual guidance. Binding Type Physical Binding: If printed: Spiral-bound or perfect-bound for durability and ease of use in a workshop environment. Paper Type Physical Paper: If printed: Heavy-duty, high-quality paper suitable for workshop conditions. ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Cummins (typically, though other manufacturers are possible for specific configurations) Engine Model Series: Cummins KTA38-C or similar high-horsepower diesel engines. Engine Type: V12, turbocharged, aftercooled diesel engine. Displacement: Approximately 37.7 liters (2300 cubic inches). Performance Gross Horsepower: Around 1000-1200 HP (specific rating varies by configuration and tuning). Peak Torque: Very high, designed for massive pulling power. Fuel System Fuel Injection: High-pressure common rail or similar advanced injection system. Fuel Type: Diesel Fuel 🔧 Transmission Standard Drive System: AC Electric Drive System (typically using components from General Electric or Siemens). Transmission Type: No traditional gearbox; electric motors drive the wheels directly via differentials and drive shafts. Features Regenerative Braking: AC electric drive systems often incorporate regenerative braking capabilities, converting kinetic energy back into electrical energy to recharge system components or dissipate heat. Traction Control: Advanced electronic control systems provide superior traction management in slippery conditions. 📐 Dimensions Exterior Length: Approx. 14-15 meters (46-50 ft) Width: Approx. 9-10 meters (30-33 ft) Height: Approx. 6-7 meters (20-23 ft) Cargo Nominal Payload Capacity: 200 US tons (approx. 181 metric tons) Body Capacity Struck: Approx. 110-120 cubic yards Body Capacity Heaped: Approx. 150-160 cubic yards Weights Operating Weight: Approx. 150-170 US tons (136-154 metric tons) - varies significantly with configuration and options. Gross Vehicle Weight Rating: Approx. 350-370 US tons (318-336 metric tons) 🛡️ Safety Features Ratings Operational Safety: Designed with robust safety features for high-risk mining environments, including advanced braking, stability control, and operator visibility aids. Active Features Advanced Braking System: Multi-circuit hydraulic braking with parking and secondary brake functions. Traction Control System: Integral to the electric drive system for optimized grip. Anti Lock Braking System: Standard on AC electric drive systems for improved braking stability. Passive Features Operator Cab Protection: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant cab. Fire Suppression System: Optional or integrated fire suppression systems for enhanced safety. Visibility Enhancements: Large windows, powerful lighting, and potentially camera systems for superior situational awareness. 💡 Technology Features Infotainment Operator Interface: Advanced digital displays for monitoring machine...
Diagnostic procedures for identifying and resolving common and complex issues.
Disassembly And Assembly:
Step-by-step instructions for removing and reinstalling major components and sub-assemblies.
Component Overhaul:
Detailed rebuild procedures for engines, transmissions, hydraulic pumps, etc.
Calibration And Adjustment:
Procedures for adjusting systems to factory specifications.
Technical Depth
Depth:
Comprehensive (covers all aspects from basic checks to full overhauls).
Diagnostics:
Advanced diagnostic flowcharts and symptom-based troubleshooting.
Repair Procedures:
Detailed, illustrated steps for mechanical, electrical, and hydraulic repairs.
Specifications:
Torque values, clearances, pressures, electrical resistance, etc.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF with searchable text and high-resolution diagrams.
Print Quality
Diagram Quality:
High-resolution, clear, and detailed diagrams for visual guidance.
Binding Type
Physical Binding:
If printed: Spiral-bound or perfect-bound for durability and ease of use in a workshop environment.
Paper Type
Physical Paper:
If printed: Heavy-duty, high-quality paper suitable for workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Cummins (typically, though other manufacturers are possible for specific configurations)
Engine Model Series:
Cummins KTA38-C or similar high-horsepower diesel engines.
Engine Type:
V12, turbocharged, aftercooled diesel engine.
Displacement:
Approximately 37.7 liters (2300 cubic inches).
Performance
Gross Horsepower:
Around 1000-1200 HP (specific rating varies by configuration and tuning).
Peak Torque:
Very high, designed for massive pulling power.
Fuel System
Fuel Injection:
High-pressure common rail or similar advanced injection system.
Fuel Type:
Diesel Fuel
🔧 Transmission
Standard
Drive System:
AC Electric Drive System (typically using components from General Electric or Siemens).
Transmission Type:
No traditional gearbox; electric motors drive the wheels directly via differentials and drive shafts.
Features
Regenerative Braking:
AC electric drive systems often incorporate regenerative braking capabilities, converting kinetic energy back into electrical energy to recharge system components or dissipate heat.
Traction Control:
Advanced electronic control systems provide superior traction management in slippery conditions.
📐 Dimensions
Exterior
Length:
Approx. 14-15 meters (46-50 ft)
Width:
Approx. 9-10 meters (30-33 ft)
Height:
Approx. 6-7 meters (20-23 ft)
Cargo
Nominal Payload Capacity:
200 US tons (approx. 181 metric tons)
Body Capacity Struck:
Approx. 110-120 cubic yards
Body Capacity Heaped:
Approx. 150-160 cubic yards
Weights
Operating Weight:
Approx. 150-170 US tons (136-154 metric tons) - varies significantly with configuration and options.
Gross Vehicle Weight Rating:
Approx. 350-370 US tons (318-336 metric tons)
🛡️ Safety Features
Ratings
Operational Safety:
Designed with robust safety features for high-risk mining environments, including advanced braking, stability control, and operator visibility aids.
Active Features
Advanced Braking System:
Multi-circuit hydraulic braking with parking and secondary brake functions.
Traction Control System:
Integral to the electric drive system for optimized grip.
Anti Lock Braking System:
Standard on AC electric drive systems for improved braking stability.
Optional or integrated fire suppression systems for enhanced safety.
Visibility Enhancements:
Large windows, powerful lighting, and potentially camera systems for superior situational awareness.
💡 Technology Features
Infotainment
Operator Interface:
Advanced digital displays for monitoring machine parameters, diagnostics, and operational status. Designed for efficiency and ease of use.
Driver Assistance
Payload Monitoring System:
Integrated systems to accurately measure payload, optimizing efficiency and preventing overloading.
Diagnostic Systems:
Onboard diagnostics (OBD) and fault code systems provide real-time feedback for maintenance and troubleshooting.
Connectivity
Telematics Integration:
Often equipped with telematics systems for remote monitoring of performance, location, and health status.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically 250-500 operating hours, depending on operating conditions and oil analysis.
Hydraulic Fluid Change:
Dependent on usage and contamination levels, but often around 2000-4000 operating hours.
Filter Replacement:
Fuel, oil, and air filters typically replaced during scheduled engine maintenance (e.g., every 250-500 hours).
Fluid Specifications
Engine Oil Type:
High-quality heavy-duty diesel engine oil meeting API CI-4 or higher, SAE 15W-40 or 10W-30 depending on ambient temperature.
Hydraulic Fluid Type:
ISO VG 46 or VG 32 hydraulic oil, depending on Komatsu specifications and operating temperature.
Coolant Type:
Heavy-duty organic acid technology (OAT) coolant with extended life properties.
Known Issues
Common Wear Items:
Brake components, suspension bushings, hydraulic hoses, engine cooling system components.
Electrical System Challenges:
Due to complexity, electrical system diagnostics and component failures can be challenging. Proper troubleshooting is critical.
Hydraulic System Maintenance:
Contamination is a major concern; maintaining fluid cleanliness is paramount to system longevity.
📚 Vehicle History
Brand Heritage
Komatsu Legacy:
Komatsu is a global leader in construction and mining equipment, known for its durable and powerful machinery.
Model Evolution
930E Series:
The 930E series represents Komatsu's commitment to large mining haul trucks, evolving with advancements in engine technology, electric drive systems, and operator ergonomics.
Production
Manufacturing Location:
Primarily manufactured in Japan and North America, with global distribution.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Komatsu mining equipment is frequently recognized for its reliability, productivity, and innovation in the heavy industry sector, though specific awards for this model are not detailed in the product description.
Ratings
Performance Benchmarks:
Consistently rated highly by mining operations for its payload capacity, fuel efficiency (relative to its size and class), and durability in demanding conditions.