This comprehensive manual provides you with everything you need to know about maintaining, assembling, disassembling, and servicing your Komatsu BR480RG-1 Mobile Crusher. It is designed to help you achieve peak performance through effective, economical, and safe machine operation and maintenance. This manual is divided into three parts: a Service Repair Manual, a Field Assembly Manual, and an Operation & Maintenance Manual. The Service Repair Manual includes detailed specifications, diagrams, and real-life photo illustrations, providing step-by-step instructions for repair, diagnosing, servicing, technical maintenance, and troubleshooting procedures. You'll find everything you need to effectively repair your machine and understand how to maintain it without needing to rely on external service. The Operation & Maintenance Manual delves into procedures for operating, handling, lubricating, maintaining, checking and adjusting the machine. This manual is essential for both operators and maintenance personnel, helping them to optimize performance, ensure cost-effectiveness, and prioritize safety. The Field Assembly Manual provides a complete guide for safely and efficiently assembling your Komatsu BR480RG-1 Mobile Crusher. This manual includes step-by-step assembly procedures, parts installation instructions, adjustment guidelines, and essential maintenance procedures to be performed after completion of the assembly process. The manual covers a wide range of topics, including: * **General Specifications:** Detailed specifications, weight tables, and information on fuel, coolant, and lubricants. * **Structure, Function, and Maintenance Standards:** In-depth coverage of engine mounts, dampers, radiators, oil, aftercoolers, powertrain, drive systems, final drive, track frame, recoil springs, idlers, carrier rollers, track rollers, track shoes, hydraulic equipment layout, hydraulic tank and filter, hydraulic pump, main control valve, self-reducing pressure valve, CLSS, crusher motor, grizzly feeder motor, travel motor, travel PPC valve, travel junction valve, solenoid valves, 8-EPC valve, engine control system, monitor system, work equipment monitor system, display on screen in working mode, display on screen when the machine stops abnormally, proximity switch, impact crusher, impact plate adjustment machinery, and more. * **Testing and Adjusting:** Standard value tables, testing and adjusting procedures, and troubleshooting guidance. * **Hydraulic and Electrical Circuit Diagrams:** Clear and detailed diagrams, including hydraulic circuits and electrical circuit diagrams. * **Operation:** General views, explanations of components, operation procedures, transportation, cold weather operation, long-term storage, and troubleshooting. * **Maintenance:** A guide to maintenance, outline of service, wear parts, use of fuel, coolant, and lubricants according to ambient temperature, standard tightening torques for bolts and nuts, periodic replacement of safety-critical parts, maintenance schedule chart, and service procedures. * **Assembly Procedures:** Comprehensive instructions for assembling the main body, tools and equipment required, assembly schedules, machine configuration for transportation, inspection and maintenance procedures after assembly, and a check sheet for onsite assembly work. This manual is a valuable resource for anyone working with a Komatsu BR480RG-1 Mobile Crusher. Its comprehensive information and detailed explanations empower you to properly maintain, troubleshoot, and repair your machine, ensuring efficient and safe operation for years to come.

The Komatsu BR480RG-1 is a robust and powerful mobile crusher designed for high-volume crushing applications in quarrying, mining, and construction industries. Its primary function is to reduce the size of large rocks and aggregates into smaller, more manageable pieces for various uses. This machine boasts impressive specifications, including a jaw crusher with a feed opening of 1200mm x 1000mm, a crushing force of 1000 tons, and a maximum production capacity of 480 tons per hour. The BR480RG-1 is equipped with a powerful Komatsu engine, ensuring efficient performance and minimizing downtime. It also features a hydraulic system that drives the jaw crusher, allowing for precise control over the crushing process. The machine’s rugged construction, including heavy-duty chassis and robust components, ensures durability even in demanding environments. The BR480RG-1’s compact design makes it easy to transport and maneuver. It also boasts a user-friendly interface, simplifying operation and maintenance tasks. The Komatsu BR480RG-1 comes with a comprehensive set of manuals, including the Service Repair Manual, Field Assembly Manual, and Operation & Maintenance Manual, which provide detailed instructions and technical specifications. These manuals are essential tools for operators, mechanics, and service technicians, ensuring proper operation, maintenance, and repair of the machine. The BR480RG-1 is renowned for its reliability, efficiency, and safety, making it a preferred choice for contractors and mining operations worldwide.