🏷️ Basic Information Identification Make: Komatsu Model: HM350-1L Articulated Dump Truck Product Name: Komatsu HM350-1L ARTICULATED DUMP Truck Service Repair Manual + Operation & Maintenance Manual 👋 Introduction Market Position Market Position: The Komatsu HM350-1L is a robust and reliable articulated dump truck designed for heavy-duty construction, mining, and quarrying applications, known for its durability and performance in demanding environments. Competitive Analysis Competitive Analysis: Competes with other major manufacturers of articulated dump trucks in the 30-40 ton payload class, such as Caterpillar, Volvo, and Bell Equipment, offering a balance of power, maneuverability, and operational efficiency. Key Features Key Features: Powerful engine, robust drivetrain, advanced hydraulic systems for steering and hoisting, comfortable operator station, and Komatsu's renowned build quality. 📋 Manual Details Coverage Areas Service Repair Coverage: Comprehensive diagnostics, repair procedures, and overhaul instructions for all major systems. Operation Maintenance Coverage: Operator guidance, routine maintenance schedules, lubrication charts, and safety procedures. Page Count Service Repair Manual Page Count: Estimated 800+ pages (typical for this class of equipment) Operation Maintenance Manual Page Count: Estimated 200+ pages (typical for this class of equipment) Manual Type Manual Type: Dual Manual Set (Service Repair Manual & Operation & Maintenance Manual) Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine System: Detailed specifications, troubleshooting, repair, overhaul of the Komatsu SAA6D125E-2 engine (or equivalent). Powertrain System: Diagnosis and repair of the transmission (e.g., Komatsu AT-3000-01), torque converter, drive shafts, differentials, and axle systems. Hydraulic System: Troubleshooting and repair of steering, hoist, braking, and auxiliary hydraulic circuits, including pumps, valves, cylinders, and accumulators. Braking System: Maintenance and repair of wet disc brakes, parking brake system, and retarder system. Electrical System: Schematics, component testing, wiring diagrams, troubleshooting of starting, charging, lighting, and control systems. Articulation Steering System: Service procedures for the hydraulic steering system, including articulation joint maintenance. Body And Chassis: Frame inspection, cab mounting, dump body maintenance, and related structural components. Operator Station: Controls, instrumentation, seat, HVAC system (if equipped) maintenance. Procedures Included Maintenance Procedures: Scheduled maintenance checks, lubrication points, fluid changes, filter replacement, greasing procedures. Diagnostic Procedures: Systematic troubleshooting steps for common and uncommon faults, diagnostic trouble codes (DTCs) interpretation (if applicable). Repair Procedures: Step-by-step instructions for component removal, installation, adjustment, and repair. Overhaul Procedures: Complete engine, transmission, hydraulic pump, and cylinder rebuild instructions. Assembly Disassembly: Detailed sequences for disassembling and reassembling major components and systems. Torquing Specifications: Precise torque values for critical fasteners across all systems. Technical Depth Technical Depth: High - Covers from basic operator checks to complete engine and drivetrain overhauls, including detailed electrical schematics and hydraulic circuit diagrams. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution images, clear diagrams, and legible text for easy readability and printing. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Searchability Searchability: Searchable text within PDF files for quick access to specific information. Illustrations Illustrations: Abundant, clear illustrations, diagrams, and photographic representations of procedures and components. ⚙️ Engine Specifications Primary Engine Engine Model: Komatsu SAA6D125E-2 (Tier 2) Engine Type: 6-cylinder, turbocharged, aftercooled, direct injection, diesel engine Performance Gross Horsepower: Approximately 370 HP (276 kW) at 2000 RPM Net Horsepower: Approximately 344 HP (256 kW) at 2000 RPM Max Torque: Approximately 1180 lb-ft (1600 Nm) at 1400 RPM Fuel System Fuel System Type: Common Rail Fuel Injection System Fuel Type: Diesel Fuel Cooling System Cooling System Type: Water-cooled, pressurized Emission Control Emission Standard: EPA Tier 2 / EU Stage II 🔧 Transmission Standard Transmission Type: Komatsu electronically controlled full automatic powershift transmission (e.g., AT-3000-01) Transmission Gears: 6 Forward, 6 Reverse Features Transmission Features: Automatic gear shifting, torque converter with lock-up, retarder functionality integrated. Fluid Specifications Transmission Fluid Type: Komatsu genuine transmission oil (e.g., TO-30 or equivalent heavy-duty transmission fluid) 📐 Dimensions Exterior Overall Length: Approximately 33 ft 5 in (10,200 mm) Overall Width: Approximately 11 ft 4 in (3,450 mm) Overall Height: Approximately 11 ft 7 in (3,530 mm) (to cab top) Cargo Body Capacity Struck: Approximately 23.7 cu yd (18.1 m³) Body Capacity Heaped: Approximately 31.5 cu yd (24.1 m³) Weights Operating Weight: Approximately 54,000 lbs (24,500 kg) Payload Capacity: Approximately 88,200 lbs (40,000 kg) Gross Vehicle Weight: Approximately 142,000 lbs (64,500 kg) Wheels Tires Standard Tire Size: 29.5R25 Wheelbase: Approximately 14 ft 1 in (4,300 mm) Ground Clearance: Approximately 1 ft 6 in (450 mm) 🛡️ Safety Features Ratings Safety Ratings: N/A (Equipment subject to ROPS/FOPS compliance rather than vehicle crash ratings) Active Features Active Safety Features: Fail-safe braking system, hydrostatic power steering, integrated retarder for downhill control, load-sensing hydraulics. Passive Features Passive Safety Features: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant cab, emergency stops, seat belt. 💡 Technology Features Infotainment Infotainment System: Basic instrumentation and warning lights. No advanced infotainment features expected. Driver Assistance Driver Assistance...
The Komatsu HM350-1L is a robust and reliable articulated dump truck designed for heavy-duty construction, mining, and quarrying applications, known for its durability and performance in demanding environments.
Competitive Analysis
Competitive Analysis:
Competes with other major manufacturers of articulated dump trucks in the 30-40 ton payload class, such as Caterpillar, Volvo, and Bell Equipment, offering a balance of power, maneuverability, and operational efficiency.
Key Features
Key Features:
Powerful engine, robust drivetrain, advanced hydraulic systems for steering and hoisting, comfortable operator station, and Komatsu's renowned build quality.
📋 Manual Details
Coverage Areas
Service Repair Coverage:
Comprehensive diagnostics, repair procedures, and overhaul instructions for all major systems.
Operation Maintenance Coverage:
Operator guidance, routine maintenance schedules, lubrication charts, and safety procedures.
Page Count
Service Repair Manual Page Count:
Estimated 800+ pages (typical for this class of equipment)
Operation Maintenance Manual Page Count:
Estimated 200+ pages (typical for this class of equipment)
Systematic troubleshooting steps for common and uncommon faults, diagnostic trouble codes (DTCs) interpretation (if applicable).
Repair Procedures:
Step-by-step instructions for component removal, installation, adjustment, and repair.
Overhaul Procedures:
Complete engine, transmission, hydraulic pump, and cylinder rebuild instructions.
Assembly Disassembly:
Detailed sequences for disassembling and reassembling major components and systems.
Torquing Specifications:
Precise torque values for critical fasteners across all systems.
Technical Depth
Technical Depth:
High - Covers from basic operator checks to complete engine and drivetrain overhauls, including detailed electrical schematics and hydraulic circuit diagrams.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution images, clear diagrams, and legible text for easy readability and printing.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Searchability
Searchability:
Searchable text within PDF files for quick access to specific information.
Illustrations
Illustrations:
Abundant, clear illustrations, diagrams, and photographic representations of procedures and components.
⚙️ Engine Specifications
Primary Engine
Engine Model:
Komatsu SAA6D125E-2 (Tier 2)
Engine Type:
6-cylinder, turbocharged, aftercooled, direct injection, diesel engine
Performance
Gross Horsepower:
Approximately 370 HP (276 kW) at 2000 RPM
Net Horsepower:
Approximately 344 HP (256 kW) at 2000 RPM
Max Torque:
Approximately 1180 lb-ft (1600 Nm) at 1400 RPM
Fuel System
Fuel System Type:
Common Rail Fuel Injection System
Fuel Type:
Diesel Fuel
Cooling System
Cooling System Type:
Water-cooled, pressurized
Emission Control
Emission Standard:
EPA Tier 2 / EU Stage II
🔧 Transmission
Standard
Transmission Type:
Komatsu electronically controlled full automatic powershift transmission (e.g., AT-3000-01)
Transmission Gears:
6 Forward, 6 Reverse
Features
Transmission Features:
Automatic gear shifting, torque converter with lock-up, retarder functionality integrated.
Basic instrumentation and warning lights. No advanced infotainment features expected.
Driver Assistance
Driver Assistance Features:
Payload meter (optional), engine monitoring system, transmission shift control system.
Connectivity
Connectivity:
Limited to diagnostic ports for service equipment. No telematics or remote diagnostics unless factory-fitted or retrofitted.
Control Systems
Control Systems:
Electronic control unit (ECU) for engine and transmission management, hydraulic control valves.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 250-500 operating hours (depending on operating conditions and oil analysis)
Hydraulic Oil Change Interval:
Every 1000-2000 operating hours (depending on operating conditions and oil analysis)
Air Filter Replacement Interval:
As required, based on air cleaner restriction indicator or every 500 operating hours.
Fuel Filter Replacement Interval:
Every 500 operating hours
Fluid Specifications
Engine Oil Specification:
API CF-4/SG or API CI-4 (e.g., Komatsu genuine engine oil)
Engine Oil Capacity:
Approximately 17.4 US gal (66 liters)
Hydraulic Oil Specification:
Komatsu genuine hydraulic oil (e.g., HD32V, or ISO VG 46)
Hydraulic System Capacity:
Approximately 58.1 US gal (220 liters)
Coolant Type:
Komatsu Super Coolant or equivalent (50% ethylene glycol and water)
Known Issues
Common Issues:
Potential wear on articulation joint pins and bushings, hydraulic system leaks, and transmission shifting issues if not properly maintained. Engine emissions control systems (EGR) can require cleaning or service.
Greasing Points
Greasing Intervals:
Daily lubrication of articulation joints, steering cylinders, hoist cylinders, drive shafts, and suspension components.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Komatsu is a global leader in construction and mining equipment, known for its engineering excellence, durable products, and commitment to innovation for over a century.
Model Evolution
Model Evolution:
The HM350-1L is part of Komatsu's long-standing line of articulated dump trucks, building upon previous generations with improved performance, fuel efficiency, and operator comfort. Successor models (e.g., HM350-2, HM350-3) feature further technological advancements and emission compliance.
Production
Production Period:
The HM350-1L model was typically produced in the early to mid-2000s.
🏆 Awards & Recognition
Recognitions
Recognitions:
Komatsu equipment is generally recognized for its durability, reliability, and performance in harsh environments. Specific awards for the HM350-1L model are not typically publicized but its widespread adoption in industry speaks to its success.
Ratings
Fleet Management Ratings:
High ratings for operational uptime and cost-effectiveness when properly maintained.
Certifications
Certifications:
Complies with relevant industry standards for construction equipment safety and emissions (e.g., EPA, EU directives).