This comprehensive workshop repair and service manual provides detailed instructions and technical information for maintaining and repairing your KTM 950 Adventure (2003-2005) and KTM 990 Super Duke (2003-2005). This manual covers all models, engines, trims, and transmissions for both motorcycles. It is the same manual used by professional service shops, ensuring you have access to the most accurate and up-to-date information. The manual is organized into sections, each dedicated to a specific component or system. Beyond standard service procedures, it includes detailed instructions for disassembling, inspecting, and reassembling components. Clear table of contents are presented at the beginning of each section, making it easy to find the information you need. Each page is designed for easy readability and provides extensive details for a thorough understanding of the repair process. This manual covers a wide range of topics including: * **Gearbox and Clutch:** Learn how to inspect, adjust, and repair the gearbox and clutch system. * **Electric Starter:** Get step-by-step instructions for diagnosing and troubleshooting issues with the electric starter. * **Crankshaft/Transmission/Balancer:** This section provides in-depth information about the crankshaft, transmission, and balancer systems. * **Wheels and Tires:** Learn how to properly maintain, repair, and replace tires and wheels. * **Electrical System:** This manual covers all aspects of the electrical system, including troubleshooting wiring diagrams, and repairing electrical components. * **Braking System:** Get comprehensive instructions for servicing, repairing, and adjusting the braking system. * **Suspension:** Understand the workings of the suspension system and learn how to diagnose and repair suspension components. * **Periodic Checks and Adjustments:** This section details routine maintenance checks and adjustments to ensure optimal performance. * **Wiring Diagrams:** Detailed, easy-to-follow wiring diagrams are included to aid in troubleshooting electrical issues. * **Engine Lubrication and Cooling:** This section covers engine oil changes, filter replacements, and cooling system maintenance. * **Ignition System:** Learn how to service, repair, and troubleshoot the ignition system. * **Transmission System:** Get detailed instructions for maintaining and repairing the transmission system. * **Troubleshooting:** This section provides helpful tips and guidance for resolving common problems with your motorcycle. * **Lubrication System:** This section covers all aspects of the lubrication system, including oil changes and filter replacements. * **Rear Wheel System:** Detailed instructions for maintaining and repairing the rear wheel system are provided. * **Cylinder Head/Valves:** Learn how to inspect, service, and repair the cylinder head and valves. * **Cooling System:** Get comprehensive instructions for maintaining and repairing the cooling system. * **Engine Removal and Installation:** This section provides detailed instructions for removing and installing the engine. * **General Information:** This section provides valuable general information about your motorcycle, including safety precautions and operating procedures. * **Battery/Charging System:** Learn how to maintain and repair the battery and charging system. * **Chassis:** This section covers the chassis and its components, including the frame, swingarm, and steering system. * **Technical Information and Specifications:** This section provides technical data and specifications for your motorcycle. * **Lights/Meters/Switches:** Learn how to service and repair the lighting, instrumentation, and switch systems. * **Frame/Body Panels/Exhaust System:** This section covers the frame, body panels, and exhaust system. * **Maintenance:** This section provides a comprehensive guide to regular maintenance tasks. * **Alternator/Starter Clutch:** Learn how to maintain and repair the alternator and starter clutch. * **Fenders and Exhaust Pipe:** Get instructions for servicing and repairing fenders and the exhaust pipe. * **Front Wheel and Steering System:** This section covers the front wheel and steering system, including maintenance and repair procedures. * **Specifications:** Find detailed technical specifications for your motorcycle. * **Engine Fuel System:** This section covers the engine fuel system, including the fuel tank, fuel lines, and fuel injectors. * **Crankcase/Piston/Cylinder:** Learn how to inspect, service, and repair the crankcase, piston, and cylinder. * **Engine Combustion System:** This section covers the engine combustion system, including the spark plugs, ignition system, and valve timing. * **Fuel Injection System:** Learn how to diagnose and repair problems with the fuel injection system. * **Body and Fixtures:** This section covers the body and fixtures, including the seat, handlebars, and mirrors. This manual is an essential resource for anyone who wants to perform their own maintenance and repairs on their KTM 950 Adventure or KTM 990 Super Duke. With its comprehensive coverage, detailed instructions, and clear illustrations, this manual will help you keep your motorcycle in top condition.

The KTM 950 Adventure and 990 Super Duke were groundbreaking motorcycles that ushered in a new era of performance and versatility for the Austrian brand. Released between 2003 and 2005, these powerful machines redefined the boundaries of adventure touring and naked street riding. The 950 Adventure, with its robust construction and long-travel suspension, was a true trailblazer in the adventure touring segment. Its 942cc, 95-horsepower LC8 engine provided ample power for both on-road and off-road adventures, while its large fuel tank and comfortable ergonomics ensured long-distance comfort. The 990 Super Duke, on the other hand, was a raw and uncompromising naked streetfighter. Powered by a slightly larger 999cc version of the LC8 engine producing 115 horsepower, the Super Duke offered blistering acceleration and a thrilling riding experience. Its lightweight chassis and aggressive riding posture made it a true performance machine. Both motorcycles shared the same essential engine design, a 90-degree V-twin with a single overhead camshaft and four valves per cylinder. While the 950 Adventure offered a more user-friendly and forgiving riding experience, the 990 Super Duke was a pure adrenaline rush, demanding a more skilled rider. Both motorcycles were highly praised for their performance, handling, and durability. They quickly gained a reputation for being capable and reliable machines, attracting a loyal following of riders seeking both adventure and performance. The 950 Adventure and 990 Super Duke marked a turning point for KTM, showcasing their ability to build motorcycles that were not only powerful and capable but also extremely fun to ride. Their success paved the way for future models like the 1190 Adventure and the 1290 Super Duke, cementing KTM's position as a leading motorcycle manufacturer.