KTM 450 505 SX-F SXS-F Engine 2007 Service Repair Manual
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🏷️ Basic Information Identification Make: KTM Model: 450 SX-F / 505 SX-F / SXS-F Year: 2007 Codes Engine Designation: LC4 (for 450/505 SX-F, SXS-F variants) 👋 Introduction Market Position Target Audience: DIY enthusiasts and experienced mechanics working on 2007 KTM 450/505 SX-F/SXS-F engines. Competitive Analysis Advantage Over Paper: Cost-effective, convenient digital format, easily printable, no wear-and-tear compared to traditional manuals. Key Features Content Richness: Hundreds of pages with step-by-step instructions, photos, and illustrations for complete disassembly and repair. Accessibility Features: No expiry dates, instant download, compatibility with various devices and operating systems. Content Benefit: Empowers users to save money on labor costs by performing repairs themselves. 📋 Manual Details Coverage Areas Primary Focus: Engine Service and Repair Additional Coverage: Electrical, Fuel System, Troubleshooting, Maintenance Schedule, Wiring Diagrams Variant Coverage: Covers both 450 SX-F and 505 SX-F, as well as SXS-F (factory racing) variants of the 2007 engine, indicating comprehensive coverage for all styles. Page Count Estimated Pages: Hundreds (specific count not provided, but indicated as comprehensive) Manual Type Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF File Requirements: Adobe PDF Reader and Winzip (free to download) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly and reassembly of the engine, component servicing. Engine Electrical: Engine-related electrical systems, wiring diagrams. Fuel System: Carburetion (likely Keihin FCR series), fuel delivery components. Internal Engine Components: Crankshaft, connecting rod, piston, cylinder, cylinder head, valve train (camshafts, valves, springs, retainers), oil pump, water pump. Ignition System: Details on spark plug type, gap, and potentially ignition coil testing. Exhaust System: While primarily engine focused, might include information on exhaust gasket replacement or related engine components. Procedures Included Major Repairs: Engine removal and refitting, complete engine disassembly and assembly. Maintenance: Periodic maintenance schedule, fluid changes, component checks. Troubleshooting: Diagnostic procedures for common issues. Assembly Verification: Torque specifications for all critical fasteners, assembly sequences, critical measurements for component wear. Special Tools: Likely mentions necessary specialized tools for engine disassembly and reassembly. Technical Depth Depth: Comprehensive, from basic maintenance to full engine rebuilds, with detailed illustrations. Diagnostic Charts: Troubleshooting sections likely include symptom-based diagnostic charts. 📊 Manual Specifications File Format Compatibility: All Windows and Mac versions Accessibility: Accessible via web browser on any computer or mobile device Print Quality Printability: Fully printable by section or in its entirety Binding Type Type: Digital (PDF) - no physical binding Paper Type Type: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder (LC4 platform) Displacement 450: Approximately 449.3 cc (specific bore/stroke values not in product info but common for this model) Displacement 505: Approximately 502.9 cc (specific bore/stroke values not in product info but common for this model) Performance Horsepower Estimate: Likely in the 50-60 HP range (stock configuration, depends on specific tuning and race variants like SXS-F) Torque Estimate: Likely in the 45-50 Nm range (stock configuration) Fuel System Carburetor Model: Likely Keihin FCR 39 (or similar performance carburetors for SXS-F variants) Fuel Type: Unleaded gasoline (high octane recommended) Cooling System Type: Liquid-cooled, with integrated oil cooler (common for these models) Bore Stroke Bore Stroke 450: Typical for 450: ~95mm bore x 63.4mm stroke Bore Stroke 505: Typical for 505: ~97mm bore x 67.5mm stroke 🔧 Transmission Standard Type: Manual (typically 5-speed or 6-speed, depending on specific SX-F/SXS-F variant) Optional Type: N/A (these are competition motorcycles) Features Clutch: Hydraulically operated, multi-plate wet clutch 📐 Dimensions Exterior Vehicle Type: Motocross / Competition Dirt Bike (engine is the focus, but context is for the bike) Weights Dry Weight Estimate: Around 105-110 kg (specific to bike model, not engine alone) 🛡️ Safety Features Ratings Vehicle Safety Standard: Not applicable in the context of typical automotive safety ratings; focused on rider safety through reliable operation. Active Features Braking System: Hydraulic disc brakes (front and rear) - covered in detail in a full bike manual, but engine manual might touch on related components like starter motor. Passive Features Engine Reliability: Manual provides means to ensure engine reliability through proper maintenance and repair. 💡 Technology Features Infotainment System: N/A (competition motorcycle, no infotainment system) Driver Assistance Features: N/A (competition motorcycle, no driver assistance features) Connectivity Features: N/A (competition motorcycle, no connectivity) 🔧 Maintenance Service Intervals Oil Change: Frequent oil changes recommended for competition use (e.g., every 5-10 hours of riding, or per manual schedule) Air Filter: Regular cleaning and re-oiling of the air filter is critical (often before or after each riding session) Valve Clearance: Periodic checks and adjustment of valve clearances (e.g., every 20-40 hours of riding) Fluid Specifications Engine Oil: Specific viscosity and API rating (e.g., SAE 10W-50, JASO MA certified oil for wet clutches - manual will detail exact specification) Coolant: Ethylene glycol-based coolant with corrosion inhibitors (specific mixture ratio and type will be in the manual) Oil Capacity: Engine oil capacity (e.g., 1.1 -...
Torque specifications for all critical fasteners, assembly sequences, critical measurements for component wear.
Special Tools:
Likely mentions necessary specialized tools for engine disassembly and reassembly.
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine rebuilds, with detailed illustrations.
Diagnostic Charts:
Troubleshooting sections likely include symptom-based diagnostic charts.
📊 Manual Specifications
File Format
Compatibility:
All Windows and Mac versions
Accessibility:
Accessible via web browser on any computer or mobile device
Print Quality
Printability:
Fully printable by section or in its entirety
Binding Type
Type:
Digital (PDF) - no physical binding
Paper Type
Type:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder (LC4 platform)
Displacement 450:
Approximately 449.3 cc (specific bore/stroke values not in product info but common for this model)
Displacement 505:
Approximately 502.9 cc (specific bore/stroke values not in product info but common for this model)
Performance
Horsepower Estimate:
Likely in the 50-60 HP range (stock configuration, depends on specific tuning and race variants like SXS-F)
Torque Estimate:
Likely in the 45-50 Nm range (stock configuration)
Fuel System
Carburetor Model:
Likely Keihin FCR 39 (or similar performance carburetors for SXS-F variants)
Fuel Type:
Unleaded gasoline (high octane recommended)
Cooling System
Type:
Liquid-cooled, with integrated oil cooler (common for these models)
Bore Stroke
Bore Stroke 450:
Typical for 450: ~95mm bore x 63.4mm stroke
Bore Stroke 505:
Typical for 505: ~97mm bore x 67.5mm stroke
🔧 Transmission
Standard
Type:
Manual (typically 5-speed or 6-speed, depending on specific SX-F/SXS-F variant)
Optional
Type:
N/A (these are competition motorcycles)
Features
Clutch:
Hydraulically operated, multi-plate wet clutch
📐 Dimensions
Exterior
Vehicle Type:
Motocross / Competition Dirt Bike (engine is the focus, but context is for the bike)
Weights
Dry Weight Estimate:
Around 105-110 kg (specific to bike model, not engine alone)
🛡️ Safety Features
Ratings
Vehicle Safety Standard:
Not applicable in the context of typical automotive safety ratings; focused on rider safety through reliable operation.
Active Features
Braking System:
Hydraulic disc brakes (front and rear) - covered in detail in a full bike manual, but engine manual might touch on related components like starter motor.
Passive Features
Engine Reliability:
Manual provides means to ensure engine reliability through proper maintenance and repair.
💡 Technology Features
Infotainment
System:
N/A (competition motorcycle, no infotainment system)
Driver Assistance
Features:
N/A (competition motorcycle, no driver assistance features)
Connectivity
Features:
N/A (competition motorcycle, no connectivity)
🔧 Maintenance
Service Intervals
Oil Change:
Frequent oil changes recommended for competition use (e.g., every 5-10 hours of riding, or per manual schedule)
Air Filter:
Regular cleaning and re-oiling of the air filter is critical (often before or after each riding session)
Valve Clearance:
Periodic checks and adjustment of valve clearances (e.g., every 20-40 hours of riding)
Fluid Specifications
Engine Oil:
Specific viscosity and API rating (e.g., SAE 10W-50, JASO MA certified oil for wet clutches - manual will detail exact specification)
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors (specific mixture ratio and type will be in the manual)
Oil Capacity:
Engine oil capacity (e.g., 1.1 - 1.5 liters, depending on wet or dry sump configuration and oil cooler – manual will specify)
Tuning may be required for different altitudes or conditions.
Cam Chain Tensioner:
Potential wear or malfunction of the automatic cam chain tensioner.
📚 Vehicle History
Brand Heritage
Manufacturer:
KTM (Austrian manufacturer, known for off-road racing prowess)
Model Evolution
Sx F Series:
The SX-F series is KTM's flagship motocross line, evolving with engine technology and chassis design. The 2007 models represent a specific generation of this lineage.
Production
Model Year Production:
2007
🏆 Awards & Recognition
Recognitions
Motorcross Performance:
KTM SX-F models generally have a strong reputation in motocross racing for performance and reliability, though specific awards for the 2007 engine are not detailed in product info.